The article discusses the possibilities of preparing high-quality powder materials from heat-resistant light alloys based on refractory monoaluminides of nickel β-NiAl and ruthenium β-RuAl for the manufacture of compact samples/products of complex shape using additive technologies with minimal final machining. Additive technologies are based on the use of spherical precursor micro-powders with a regulated granulometric composition, good fluidity and an oxide-free surface. The possibilities of obtaining precursors from RuAl-based alloys by plasma spheroidization of powders obtained by crushing mixtures from scrap samples of alloys based on RuAl with various additives are considered.
A method for obtaining nanopowder microgranules of the W – Ni – Fe system (composition of the VNJ-90) of a micron size range by spray drying of a suspension based on composite nanoparticles obtained by plasma chemical synthesis is considered. The parameters of operation of the Buchi Mini Spray Dryer B-290 spray drying laboratory unit with an ultrasonic nozzle have been experimentally determined, providing for the production of nanopowder microgranules of VNJ-90 with an output of the target fraction of 25 – 63 µm at the level of 65 %. The dependence of the size and morphology of the obtained granules on the choice of the dispersion medium, the concentration of the dispersed phase and the organic binder in the suspension is established. The effect of the suspension flow rate during spray drying on the yield of granules of a fraction of 25 – 63 µm was evaluated. The test of the manufactured experimental sample of nanopowder microgranules in the process of plasma spheroidization was carried out.
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