The
thermal and catalytic cracking of Arabian Light crude oil,
which has a density of 34° API, were evaluated in a fixed-bed
microactivity test (MAT) unit between 550 and 650 °C. For the
catalytic cracking, two catalysts were used, a steamed commercial
MFI catalyst (M-cat) and an equilibrium FCC catalyst (E-cat). Thermal
and catalytic cracking were compared at the same conversion, 34%,
at 650 °C. For both, as the temperature increased, the yields
of light olefins, LPG, dry gas, and coke increased, associated with
a consistent decrease in heavy ends (LCO and HCO). The naphtha yield
for catalytic cracking decreased as temperature increased; however,
for thermal cracking, it was nearly constant. The superiority of catalytic
cracking over thermal cracking for the propylene yield was interpreted
in terms of mechanisms of free radicals and carbenium ions. Thermal
cracking gave a higher yield of ethylene. At high temperature (650
°C) and catalyst to oil (C/O) ratio of 4, the olefins yield decreased
in the order of M-cat (32.7 wt %) > E-cat (30.3 wt %) > thermal
cracking
(22.8 wt %). The highest yields of ethylene and propylene (10.9 and
15.7 wt %), achieved over M-cat at 650 °C, are attributed to
shape selectivity and higher acidity. The naphtha yield for E-cat
was much higher than for M-cat; for instance, at 550 °C it was
48.3 wt % for E-cat and 24.4 wt % for M-cat. This was attributed to
diffusion limitations for M-cat. The effect of the C/O ratio on conversion
and yields was also inspected, and the analysis showed that after
a C/O ratio of 4, further increases had only a minor effect. Lastly,
the effect of mixing E-cat and M-cat at different percentages was
evaluated, and the investigation showed an optimum point at 58% M-cat,
with the corresponding yields of ethylene and propylene at 10.7 and
19.2 wt %, respectively.
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