The electrospinning process was used successfully to fabricate nanofibers of poly(ethylene oxide) (PEO) in which multiwalled carbon nanotubes (MWCNT) are embedded. Initial dispersion of MWCNTs in water was achieved using amphiphiles, either as small molecules (sodium dodecyl sulfate, SDS) or as a high molecular weight, highly branched polymer (Gum Arabic). These dispersions provided separation of the MWCNTs and their individual incorporation into the PEO nanofibers by subsequent electrospinning. The focus of this work is on the development of axial orientations in these multicomponent nanofibers. A theoretical model is presented for the behavior of rodlike particles representing CNTs in electrospinning. Initially the rods are randomly oriented, but due to the sinklike flow in a wedge they are gradually oriented mainly along the stream lines, so that straight CNTs are almost oriented upon entering the electrospun jet. The degrees of orientation of polymer, surfactant, and MWCNT were studied using X-ray diffraction and transmission electron microscopy. Oriented ropes of the nanofibers were fabricated in a converging electric field by a rotating disk with a tapered edge. A high degree of alignment of PEO crystals was found in electrospun nanofibers containing only PEO, as well as PEO/SDS. The latter also exhibited a high degree of alignment of the SDS layers. The axial orientation of PEO and SDS is significantly reduced in MWCNT-containing nanofibers. Transmission electron microscopy (TEM) images indicated that the MWCNTs were embedded in the nanofibers as individual elements, mostly aligned along the fiber axis. Nevertheless, there are also many cases in which the nanotubes appear twisted, bent, or with other irregularities. Comparison of cryo-TEM images of vitrified MWCNT dispersions with TEM images of the raw nanotubes indicated that sonication during the dispersion process may be responsible for the irregularities observed in some of the nanotubes.

Co-electrospinning is ideally suited for fabricating continuous fibers encasing materials within a polymer sleeve, but requires relatively complex coannular nozzles. A single-nozzle co-electrospinning technique is demonstrated using blends of poly(methyl methacrylate) (PMMA)/polyacrylonitrile (PAN) solutions in dimethylformamide (DMF). The as-spun fibers have outer diameters in the range of 0.5-5 microm and possess a core-shell structure similar to that attained via coannular nozzles. The technique relies on the precipitation of PMMA solution droplets, which become trapped at the base of the Taylor cone issuing the PAN solution jet from its tip. A theoretical analysis shows that the outer shell flow is sufficiently strong to stretch the inner droplet into the Taylor cone, thus forming a core-shell jet. The method seems attractive for technological applications involving macroscopically long and radially inhomogeneous or hollow nano/micro fibers.

The electrospinning process was used successfully to embed single-walled carbon nanotubes (SWCNTs) in a poly(ethylene oxide) (PEO) matrix, forming composite nanofibers. Initial dispersion of SWCNTs in water was achieved by the use of an amphiphilic alternating copolymer of styrene and sodium maleate. The resulting dispersions were stable, having a dark, smooth, ink-like appearance. For electrospinning, the dispersions were mixed with PEO solution in an ethanol/water mixture. The distribution and conformation of the nanotubes in the nanofibers were studied by transmission electron microscopy (TEM). Oxygen plasma etching was used to expose the nanotubes within the nanofibers to facilitate direct observation. Nanotube alignment within the nanofibers was shown to depend strongly on the quality of the initial dispersions. Well-dispersed and separated nanotubes were embedded in a straight and aligned form, while entangled nonseparated nanotubes were incorporated as dense aggregates. X-ray diffraction demonstrated a high degree of orientation of the PEO crystals in the electrospun nanofibers with embedded SWCNTs. This result is in pronounced distinction to the detrimental effect of incorporation of multiwalled carbon nanotubes on polymer orientation in electrospun nanofibers, as reported previously.

A room-temperature, open-air method is devised to selectively intercalate relatively low-molecular-weight polymers (approximately 10-100 kDa) from dilute, volatile solutions into open-end, as-grown, wettable carbon nanotubes with 50-100 nm diameters. The method relies on a novel self-sustained diffusion mechanism driving polymers from dilute volatile solutions into carbon nanotubes and concentrating them there. Relatively low-molecular-weight polymers, such as poly(ethylene oxide) (PEO, 600 kDa) and poly(caprolactone) (PCL, 80 kDa), were encapsulated in graphitic nanotubes as confirmed by transmission electron microscopy, which revealed morphologies characteristic of mixtures in nanoconfinements affected by intermolecular forces. Whereas relatively small, flexible polymer molecules can conform to enter these nanotubes, larger macromolecules (approximately 1000 kDa) remain outside. The selective nature of this process is useful for filling nanotubes with polymers and could also be valuable in capping nanotubes.

This study aims to display the retention of the thermo-responsive properties of the copolymer poly(N-isopropyl acrylamide-methyl methacrylate) [P(NIPAM/MMA)] when coated on the inner diameter of a glass capillary tube, and to prove the stability of the copolymer coating when subjected to pressure driven fluid flow. The study shows that the fluid flow through such a capillary tube follows Hagen-Poiseuille flow. Furthermore, this study examines methods of improving polymer adhesion to glass by hydrofluoric acid etching. Such a coated tube system is applicable in drug delivery, self cleaning tubes, and microelectromechanical systems (MEMS).