Earth-abundant materials capable of catalyzing the electrochemical decomposition of water into molecular hydrogen and oxygen are necessary components of many affordable water-splitting technologies. However, water oxidation catalysts that facilitate sustained oxygen evolution at device-relevant current densities in strongly acidic electrolytes have been limited almost exclusively to precious metal oxides. Here, we show that nanostructured films of cobalt oxide (Co 3 O 4 ) on fluorine-doped tin oxide (FTO) substrates, made by first depositing Co onto FTO and heating in air at 400 °C to produce films having a robust electrical and mechanical Co 3 O 4 /FTO interface, function as active electrocatalysts for the oxygen evolution reaction (OER) in 0.5 M H 2 SO 4 . The Co 3 O 4 /FTO electrodes evolve oxygen with near-quantitative Faradaic yields and maintain a current density of 10 mA/cm 2 for over 12 h at a moderate overpotential of 570 mV. At lower current densities that require lower overpotentials, sustained oxygen production for several days and weeks can be achieved.
Transition metal phosphides recently have been identified as promising Earth-abundant electrocatalysts for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). Here, we present a general and scalable strategy for the synthesis of transition metal phosphide electrodes based on the reaction of commercially available metal foils (Fe, Co, Ni, Cu, and NiFe) with various organophosphine reagents. The resulting phosphide electrodes were found to exhibit excellent electrocatalytic HER and OER performance. The most active electrodes required overpotentials of only -128 mV for the HER in acid (Ni2P), -183 mV for the HER in base (Ni2P), and 277 mV for the OER in base (NiFeP) to produce operationally relevant current densities of 10 mA cm(-2). Such HER and OER performance compares favorably with samples prepared using significantly more elaborate and costly procedures. Furthermore, we demonstrate that the approach can also be utilized to obtain highly active and conformal metal phosphide coatings on photocathode materials, such as highly doped Si, that are relevant to solar fuels production.
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