This research was conducted at PT. XYZ in the garden section, a company engaged in the forestry sector of industrial plants and products that produce HVS paper (such as paper one, otc), paperboard, kiky books, tissue (teas). PT.XYZ manages raw materials that are not in accordance with the target, the purpose of this study is to determine the amount of workload and the number of workers in the garden section at PT. XYZ. To collect the data needed in this study, data collection techniques were used through direct observation of the object under study, interviews and various other reference sources. Data analysis using the Workload Analysis method. From the results of calculations using the method, workload is one aspect that must be considered by every company, and workload must be considered for a worker to get harmony and high work productivity. By using the Workload Analysis method and to find out how much the optimal number of workers is in the raw material section. After analyzing the data using this analysis, it can be obtained that the average workload on the raw material section is 184.39%, which means that the workload is excessive. In order for the workload of each workforce in the garden to be optimal, it is advisable to increase the workload with an average workload of 92.19% so that effectiveness can be achieved.
PT. X is a company engaged in shipping services. This company has a spare part storage warehouse that is not yet effective and efficient. This can be seen from the placement of items that are not suitable and require a long time in the process of picking up goods. This study aims to redesign the layout of the storage warehouse using the shared storage method. Shared storage is a method of arranging a storage area based on the warehouse floor area by placing the items that are sent immediately closest to the door, and so on. This method uses the FIFO (first in first out) principle so that the outbound process is easier and takes less time to search for goods. Based on the processing using the shared storage method, a proposal is made to improve the layout by adding 2 storage racks arranged by product type. The previous pallet 1210 became 3234. Forging of storage racks takes into account the size of the demand, so that products with more demand are placed in the area close to the door. With this, there are no more products stored in any area, and product collection will be easier and faster
PT. X is an industry that produces green tea and black tea. In this study, there are often problems with the wrapping machine due to the age of use and the tight schedule of usage in the wrapping machine. If the machine operates in an unstable condition, it will greatly affect the results of the production. Damaged components such as cutting blades, heating heaters, thermo control and bearings. By using the Failure Mode and Effect Analysis (FMEA) method and also calculating the Risk Priority Number (RPN) value, the highest RPN value to the lowest is obtained, namely Cutting Knife (RPN = 100), Heater (RPN = 90), Thermo Control (RPN = 72) and Bearings (RPN = 36). It can be seen that the cause of damage to the wrapping machine and also the highest RPN calculation is found in the damage to the cutting knife whose RPN value is 100. From the analysis of the damage to the cutting knife, the author provides a suggested repair plan for the company so that it can be implemented in the company which can later improve the quality of the machine to be operated. for the future which cannot be separated from the supervisory role of the operators in charge of their cooperation to improve quality and the quality control team that always monitors quality.
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