Preparation of coal tar pitch-based carbon foams has
been attempted
through a polymer-assisted sacrificial template method. The polymer
helped in ensuring maximum impregnation of the foaming precursor in
the template. The polymer compatibility factor has been introduced
to study the compatibility of different polymers with the precursor.
It is a very crucial parameter that can serve as a quantitative and
qualitative indicator in the field of polymer-assisted template foaming.
The result shows that a precursor particle size of 100 μm or
less is suitable for foaming. Polyvinyl alcohol seems to be the most
compatible polymer for polymer-assisted template foaming. A lower
polymer concentration of 3 wt % is optimum for ensuring the highest
compatibility factor of 0.49 and maximum compressive strength of the
resultant foam. The final carbon foam obtained by this method exhibited
a bulk density of 0.24 g/cc and a compressive strength of 4.23 MPa.
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