The fused filament fabrication (FFF) of ceramics enables the additive manufacturing of components with complex geometries for many applications like tooling or prototyping. Nevertheless, due to the many factors involved in the process, it is difficult to separate the effect of the different parameters on the final properties of the FFF parts, which hinders the expansion of the technology. In this paper, the effect of the fill pattern used during FFF on the defects and the mechanical properties of zirconia components is evaluated. The zirconia-filled filaments were produced from scratch, characterized by different methods and used in the FFF of bending bars with infill orientations of 0°, ±45° and 90° with respect to the longest dimension of the specimens. Three-point bending tests were conducted on the specimens with the side in contact with the build platform under tensile loads. Next, the defects were identified with cuts in different sections. During the shaping by FFF, pores appeared inside the extruded roads due to binder degradation and or moisture evaporation. The changes in the fill pattern resulted in different types of porosity and defects in the first layer, with the latter leading to earlier fracture of the components. Due to these variations, the specimens with the 0° infill orientation had the lowest porosity and the highest bending strength, followed by the specimens with ±45° infill orientation and finally by those with 90° infill orientation.

A new methacrylate containing a 2,6‐diacylaminopyridine (DAP) group was synthesized and polymerized via RAFT polymerization to prepare homopolymethacrylates (PDAP) and diblock copolymers combined with a poly(methyl methacrylate) block (PMMA‐b‐PDAP). These polymers can be easily complexed with azobenzene chromophores having thymine (tAZO) or carboxylic groups with a dendritic structure (dAZO), which can form either three or two hydrogen bonds with the DAP groups, respectively. The supramolecular polymers were characterized by spectroscopic techniques, optical microscopy, TGA, and DSC. The supramolecular polymers and block copolymers with dAZO exhibited mesomorphic properties meanwhile with tAZO are amorphous materials. The response of the supramolecular polymers to irradiation with linearly polarized light was also investigated founding that stable optical anisotropy can be photoinduced in all the materials although higher values of birefringence and dichroism were obtained in polymers containing the dendrimeric chromophore dAZO. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014, 52, 3173–3184

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