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The synthesis of thermoplastic polyurethanes (TPU) from the reaction of a NCO group-containing prepolymer and 0, 1.14, 1.71, and 2.28 wt% of trisilanol isobutyl polyhedral oligomeric silsesquioxane (POSS) was carried out in an instrumented batch mixer. The samples were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray diffraction (XRD), and scanning electron microscopy (SEM). SEM analysis shows that the incorporation of POSS promoted strongly aggregation through physical interactions (formation of POSS-rich domains). Modifications in the TPU microstructure and the reduction in the crystal size were observed in the XRD diffractograms. The incorporation of POSS equally altered the TPU crystallization, and samples bearing higher concentrations of POSS formed two distinct types of crystalline structures. The kinetics of crystallization showed that nucleation strongly depends on the balance between TPU crystal formation and POSS-rich domains.

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