Kurzfassung
Nachhaltige Entwicklung bedeutet zunächst, Umweltgesichtspunkte gleichberechtigt neben den sozialen und wirtschaftlichen Gesichtspunkten zu berücksichtigen. Zukunftsfähig wirtschaften heißt, den nachfolgenden Generationen ein intaktes ökologisches, soziales und ökonomisches Gefüge zu hinterlassen. Eine nachhaltige Entwicklung erfordert somit zukünftig einen drastischen Rückgang der Stoffströme und des Energieverbrauchs bei der Herstellung und beim Konsum von Produkten und Dienstleistungen. Das Magnetimpulsverfahren bietet hierfür mögliche Ansätze.
To further significantly reduce the car weight, new and innovative production technologies are necessary which allow to join aluminium and – in the future – magnesium profiles. Then it will be possible to connect components made of aluminium or magnesium base alloy with steel parts to one group. Such a new technology is pulsed‐magnetic joining. In order to lower the process forces necessary for pulsed‐magnetic joining of high strength aluminium alloys and in order to establish a technologically useful forming of magnesium alloys, joining at increased temperatures appears to be a viable solution.
As part of the research a tool for pulsed‐magnetic hot joining has been developed that combines the processes of heating by induction and pulsed‐magnetic joining. The applicability and the potentials of the tool have been demonstrated with hot joining of aluminium and magnesium profiles. The combination of the techniques allows for the first time to join magnesium profiles with forming by using pulsed‐magnetic forming at high temperatures. Regarding aluminium the combination of the techniques allows a significant reduction of the magnetic pressure that is necessary for the forming process; it thereby increases the operating life of the tools.
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