Lamination is one of the most widely used techniques for the surface treatment of wood-based composites such as particleboards, fiberboards, etc. It is usually carried out using décor papers impregnated with amino thermosetting resins, mostly melamine-formaldehyde, urea-formaldehyde, or their mixture. Conventional laminates with non-bioactive surfaces are not able to reduce or stop microbial growth when contaminated with organic substances. In this work, zinc oxide (ZnO) nanoparticles were applied into their surface structure to improve their anti-bacterial and anti-mold properties. Melamine-formaldehyde (MF) resin, for the white décor paper impregnation, was modified with ZnO in amounts of 0.1 wt.%, 0.3 wt.%, 0.6 wt.%, and 1 wt.% and pressed onto particleboards. The presence of ZnO in the melamine-laminated surfaces somewhat improved their resistance to the Gram-positive bacteria Staphylococcus aureus (by 20.7% or 9.5%). However, the improvement was considerable (~65% or 46.8%) against the Gram-negative bacteria Escherichia coli. The presence of ZnO in MF resins increased the anti-mold resistance of the intentionally contaminated laminated surfaces against the microscopic fungi Aspergillus niger and Penicillium brevicompactum at most by approximately 50%. ZnO nanoparticles had none or only a small negative effect on the resistance of the laminated surfaces towards aggressive chemicals and dry heat 180 °C, and their abrasion resistance decreased at most by approximately 17%.
Laminated surfaces of wooden composites are created from decorative papers and impregnation thermosetting resins, mainly melamine-formaldehyde (MF). This type of surface treatment is not always resistant to microorganisms, especially when polluted with organic substances. Bioactive additives are often needed to improve the microbial resistance. In this study, silver nanoparticles (Ag-NPs), in amounts of 0.15 10-3 wt.%, 0.5 10-3 wt.%, 1.5 10-3 wt.%, 5 10-3 wt.%, 15 10-3 wt.%, and 50 10-3 wt.% were added to MF resin. The presence of Ag-NPs in the laminated surfaces of the particleboards improved their anti-bacterial and anti-mold resistances. Growth of gram-positive bacterium Staphylococcus aureus on the sterilized surfaces decreased by approximately 53.7% at most, while the growth of gram-negative bacterium Escherichia coli decreased by up to 100%. The anti-mold resistance of the polluted laminated surfaces containing Ag-NPs increased against Penicillium brevicompactum by up to 62.5%, but there was almost no improvement against Aspergillus niger. The Ag-NPs did not affect the resistance of the laminated surfaces towards aggressive chemicals and only minimally towards dry heat at 180 °C. This inorganic biocide decreased the abrasion resistance of the laminated surfaces by up to 12.6%.
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