Superabsorbent polymers (SAPs) can be added to a concrete mixture to provide internal curing and reduce the risk for early-age shrinkage cracking. Hence, they can help to increase the overall durability of concrete structures. The type, swelling characteristics, kinetics of water release, amount and particle size of the SAPs will dictate their effectiveness for this purpose. In this paper, SAPs with different cross-linking degrees, particle sizes and amount of solubles are investigated. By varying these parameters, insight can be gained on the influence of each of these parameters on SAP properties such as the swelling capacity. In a next step, the SAPs can be implemented in mortar to assess their influence on mortar properties like workability, compressive strength or hydration kinetics. Based on these results, the ‘ideal’ SAP with tunable properties for a specific concrete application can be selected. For this purpose, an anionic SAP was synthesized with varying amounts of cross-linker and ground to particle sizes with d50 varying between 10 and 100 µm. The swelling capacity in demineralised water of 40 µm SAP particles increased with a decreasing degree of cross-linker from 66 g/g SAP with 1 mol% cross-linker to 270 g/g SAP in case of 0.15 mol% cross-linker, and was about three to four times larger than the swelling capacity in the prepared cement filtrate. The SAPs were tested for their effect on mortar workability, cement hydration kinetics and mechanical properties of the hardened mortar. With proper compensation for the absorbed water by the SAPs, the mortar workability was not negatively affected and the reduction in flow over the first two hours remained limited. The SAPs with the lowest swelling capacity, resulting in the smallest total amount of macro pores formed, showed the smallest negative effect on mortar compressive strength (a reduction of 23% compared to the reference after 28 days for an addition of 0.5 m% SAP) and a negligible effect on cement hydration. The difference in strength with the reference decreased as a function of mortar age. When using SAPs with particle sizes in the range of 10–100 µm, no significant differences between the studied particle sizes were found concerning the mortar properties. With the ease of upscaling in mind, the need to purify the SAPs and to remove the non-cross-linked soluble fraction was further investigated. It was shown that the solubles had no effect on the mortar properties, except for increasing the setting time with almost 100%.

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h i g h l i g h t s''In-house" developed SAPs can mitigate autogenous in concrete. ''In-house" developed SAPs can reduce total shrinkage in concrete. Optical fiber sensors perform better than mechanical strain gauges. Embedded optical fiber sensors can identify the crack formation in the concrete.

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