In this article, the influence of the rheological behavior of miscible blends of a linear and a high melt strength, branched, polypropylene (HMS PP), on the cellular structure and mechanical properties of cellular materials, with a fixed relative density, has been investigated. The rheological properties of the PP melts were investigated in steady and oscillatory shear flow and in uniaxial elongation in order to calculate the strain hardening coefficient. While the linear PP does not exhibit strain hardening, the blends of the linear and the HMS PP show pronounced strain hardening, increasing with the concentration of HMS PP. Related to the cellular structure, in general, the amount of open cells, the cell size, and the width of the cell size distribution increase with the amount of linear PP in the blends. Also mechanical properties are conditioned by the extensional rheological behavior of PP blends. Cellular materials with the best mechanical properties are those that have been fabricated using large amounts of HMS PP. The results demonstrate the importance of the extensional rheological behavior of the base polymers for a better understanding and steering of the cellular structure and properties of the cellular materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 42430.

A B S T R A C TIn this work, a new system based on poly(methyl methacrylate) (PMMA) sepiolite nanocomposites that allow producing nanocellular polymers by using the gas dissolution foaming technique is described. Nanocomposites with different nanoparticle types and contents have been produced by extrusion. From these blends, cellular materials have been fabricated using the so-called gas dissolution foaming method. An extensive study of the effect of the processing parameters (saturation pressure and foaming temperature) on the cellular materials produced has been performed. Results showed that among the three sepiolites used, only those modified with a quaternary ammonium salt are suitable for being used as nucleating agents in PMMA. With these nanoparticles bimodal cellular polymers, with micro and nanometric cells, have been produced. Cell sizes in the range of 300-500 nm and cell densities of the order of 10 13 -10 14 nuclei/cm 3 have been obtained in the nanocellular region. A foaming temperature of 80°C and a wide range of saturation pressures (between 10 and 30 MPa) and low particle contents (between 0.5 and 1.5 wt%) allow obtaining these materials. Furthermore, it has been found that cell size in the nanometric population can be controlled by means of the particles content; a reduction in the cell size is obtained when the particles content increases. Finally, results indicate that an increase in the foaming temperature leads to cellular nanocomposites with lower relative densities (below 0.21) and larger cell sizes (above 450 nm).

Nanostructured polymer blends with CO2-philic domains can be used to produce nanocellular materials with controlled nucleation. It is well known that this nanostructuration can be induced by the addition of a block copolymer poly(methyl methacrylate)-poly(butyl acrylate)-poly(methyl methacrylate) (MAM) to a poly(methyl methacrylate) (PMMA) matrix. However, the effect of the block copolymer molecular weight on the production of nanocellular materials is still unknown. In this work, this effect is analysed by using three types of MAM triblock copolymers with different molecular weights, and a fixed blend ratio of 90 wt% PMMA and 10 wt% of MAM. Blends were produced by extrusion. As a result of the extrusion process, a non-equilibrium nanostructuration takes place in the blends, and the micelle density increases as MAM molecular weight increases. Micelle formation is proposed to occur as result of two mechanisms: dispersion, controlled by the extrusion parameters and the relative viscosities of the polymers, and self-assembly of MAM molecules in the dispersed domains. On the other hand, in the nanocellular materials produced with these blends, cell size decreases from 200 to 120 nm as MAM molecular weight increases. Cell growth is suggested to be controlled by the intermicelle distance and limited by the cell wall thickness. Furthermore, a theoretical explanation of the mechanisms underlying the limited expansion of PMMA/MAM systems is proposed and discussed.

Postprint (author's final draft

The main goal of this work is to analyze the relationships between the extensional rheological behavior of solid nanocomposites based on high melt strength polypropylene (HMS PP) and montmorillonites (MMT) and the cellular structure and mechanical properties of foams produced from these materials. For this purpose two systems have been analyzed. The first one incorporates organomodified MMT and a compatibilizer and the second system contains natural clays and is produced without the compatibilizer. Results indicate that the extensional rheological behavior of both materials is completely different. The strain hardening of the polymer containing organomodified clays decreases as the clay content increases. As a consequence, the open cell content of this material increases with the clay content and hence, the mechanical properties get worse. However, in the materials produced with natural clays this relationship is not so clear. While no changes are detected in the extensional rheological behavior by adding these particles, the nano-filled materials show an open cell structure, opposite to the closed cell structure of the pure polymer, which is caused by the fact of having particle agglomerates with a size larger than the thickness of the cell walls and a poor compatibility between the clays and the polymer.