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IDAHO NUCLEAR CORPORATION A J O I N T L Y O W N E D S U E S l D l A R Y O FA
ABSTRACTSome f a b r i c a t o r s of n u c l e a r r e a c t o r f u e l s add s u b s t a n t i a l q u a n t i t i e s o f s i l i c o n t o aluminum-uranium f u e l core a l l o y s t o s t a b i l i z e t h e UAl3 phase and improve t h e f a b r i c a t i o n c h a r a c t e r i s t i c s of t h e a l l o y . The e f f e c t of s i l i c o n upon both t h e f a b r i c a t i o n and r e p r o c e s s i n g of aluminumuranium f i e 1 has been s t u d i e d . Rolled c a s t i n g s of a l l o y s used i n t h e s e s t u d i e s contained 0 , 2 2 , and 31 p e r c e n t uranium, a range of s i l i c o n c o n t e n t s from 0 t o 1 1 p e r c e n t , and t h e remainder aluminum. Alloys were t y p i c a l of t h o s e found i n f u e l element p l a t e s according t o r a d i o g r a p h i c and metallographic examination.The s i l i c o n p r e s e n t i n t h e a l l o y s i n excess of one atom of s i l i c o n p e r atom of uranium w a s segregated as elemental s i l i c o n i n t h e aluminum m a t r i x according t o both X-ray d i f f r a c t i o n and e l e c t r o n beam microprobe analyses. Maximum s o f t n e s s , as i n d i c a t e d by minimum t e n s i l e s t r e n g t h , was o b t a i n e d i n a l l o y s w i t h silicon-to-uranium atom r a t i o s n e a r one, while t h e r e w a s a hardening of t h e a l l o y above a r a t i o of one.
The a l l o y s were d i s s o l v e d a t t h e b o i l i n g p o i n t using n i t r i c a c i d and mercuric n i t r a t e c a t a l y s t f o r r e p r o c e s s i n g s t u d i e s . The d i s s o l u t i o n r a t e s and t h e p r e f e r e n t i a l d i s s o l u t i o n of aluminum compared t o u r a n i u mwere r e l a t e d t o t h e m e t a l l u r g i c a l composition of t h e a l l o y which, i n t u r n , i s r e l a t e d t o t h e s i l i c o n c o n t e n t . Both emulsion s t a b i l i z a t i o n during l i q u i d -l i q u i d ...
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