The structural and magnetic properties of NiCo∕(Ni,Co)O bilayers were investigated. X-ray diffractometry results have shown that the top NiCo layer consisted of a fcc NiCo phase. The bilayer bottom was either a pure (Ni,Co)O or a composite [NiCo+(Ni,Co)O] phase, depending on the percent of O2∕Ar ratio used during deposition. A double-shifted hysteresis loop exhibiting components that were from positive or negative coupling was observed in the NiCo∕(Ni,Co)O (8%O2∕Ar) bilayers. The microstructural changes, which result from a combination of deposition oxygen content and the ion-beam bombardment, will result in the unusual exchange bias behavior.

The metal transfer behaviour of self-shielded flux cored wire and the resultant welding spatter were investigated by using a high speed camera. Three modes of metal transfer were found, i.e. bridging transfer without arc interruption in explosive form or by surface tension, globular repelled transfer and droplet transfer, while the former two modes played a key role in the weld metal transfer. Correspondingly, the bridge explosion, discontinuous globular repelled process and the misalignment of droplets transfer were the main factors causing the welding spatter.