Herein, macroporous carbon foams were successfully prepared with phenol and formaldehyde as carbon precursors and an ionic liquid, 1-butyl-3-methylimidazolium hexafluorophosphate (BMIPF 6 ), as a pore generator by employing a polymerization-induced phase separation method. During the polycondensation reaction of phenol and formaldehyde, BMIPF 6 forms a clustered structure which in turn yields macropores upon carbonization. The morphology, pore structure, electrical conductivity of carbon foams were investigated in terms of the amount of the ionic liquid. The as-prepared macroporous carbon foams had around 100-150 μm-sized pores. More importantly, the electrical conductivity of the carbon foams was linearly improved by the addition of BMIPF 6 . To the best of the author's knowledge, this is the first result reporting the possibility of the use of an ionic liquid to prepare porous carbon materials.
Porous carbon foams were fabricated using phenol and formaldehyde (PF) as carbon precursors. The pore size and porosity of the foams were controlled using glycol-derivatives as porogen during condensation polymerization. The morphology of the resulting carbon foam with macroporous porosity and well dispersed pore structures were verified by mercury porosimetry and scanning electron microscopy. The compressive stress of the resulting carbon foam increased with increasing molecular weights of glycol-derivatives due to the decrease in porosity. Furthermore, the reaction mechanism was identified to involve glycol-derivatives in the condensation reaction of PF, which generated the porosity of the resulting carbon foam by releasing volatile compounds according to thermogravimetric analysis and Fourier transform infrared spectroscopy. As a result, the mechanical properites of the carbon foam could be affected by the morphological properties of macroporous structures using different types and concentrations of glycol-derivatives.
In these days, large-scale wind turbines are being made of the Glass Fiber Reinforced Plastic (hereinafter F.R.P). Some reinforcement stiffeners such as carbon fiber and polyamide (Kevlar) are not economical for the wind turbine. In addition, the steel or aluminum alloy, featuring heavy weight and metallic fatigue load, is not suitable for global use, except very small-scale wind turbines. In this study, we manufactured a 10kW-grade small Rotor Blade with the F. R. P featuring high
stiffness and good dynamic behavior characteristic, and carried out experiments for understanding the bending behavior characteristic of the fatigue load and bending load. And, we examined the experiment results through the Finite Element Method. We compared the experiment results and FEM analysis outputs using the commercial ANSYS FEM program.
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