ALD Alumina was utilized as a protective layer to inhibit the sintering of supported nano-sized ALD Pd catalysts in the methanol decomposition reaction carried out at elevated temperatures. The protective ALD alumina layers were synthesized on Pd nanoparticles (1-2 nm) supported on high surface area alumina substrates. Up to a certain over-coat thickness, the alumina protective layers preserved or even slightly enhanced the catalytic activity and prevented sintering of the Pd nanoparticles up to 500°C.

Platinum atomic layer deposition (ALD) using MeCpPtMe 3 was employed to prepare high loadings of uniformsized, 1-2 nm Pt nanoparticles on high surface area Al 2 O 3 , TiO 2 , and SrTiO 3 supports. X-ray absorption fine structure was utilized to monitor the changes in the Pt species during each step of the synthesis. The temperature, precursor exposure time, treatment gas, and number of ALD cycles were found to affect the Pt particle size and density. Lower-temperature MeCpPtMe 3 adsorption yielded smaller particles due to reduced thermal decomposition. A 300°C air treatment of the adsorbed MeCpPtMe 3 leads to PtO. In subsequent ALD cycles, the MeCpPtMe 3 reduces the PtO to metallic Pt in the ratio of one precursor molecule per PtO. A 200°C H 2 treatment of the adsorbed MeCpPtMe 3 leads to the formation of 1-2 nm, metallic Pt nanoparticles. During subsequent ALD cycles, MeCpPtMe 3 adsorbs on the support, which, upon reduction, yields additional Pt nanoparticles with a minimal increase in size of the previously formed nanoparticles. The catalysts produced by ALD had identical water-gas shift reaction rates and reaction kinetics to those of Pt catalysts prepared by standard solution methods. ALD synthesis of catalytic nanoparticles is an attractive method for preparing novel model and practical catalysts.

Atomic layer deposition (ALD) is used to deposit ruthenium-platinum nanostructured catalysts using 2,4-(dimethylpentadienyl)(ethylcyclopentadienyl) ruthenium, trimethyl(methylcyclopentadienyl) platinum, and oxygen as precursors. Transmission electron microscopy shows discrete 1.2 nm nanoparticles decorating the surface of the spherical alumina support. The Ru-Pt particles are crystalline and have a crystal structure similar to pure platinum. X-ray fluorescence measurements show that the nanoparticle composition is controlled by the ratio of metal precursor ALD cycles. X-ray absorption spectroscopy at the Ru K-edge indicates a nearest neighbor Ru-Pt interaction consistent with a bimetallic composition. Methanol decomposition reactions further confirm a Ru-Pt interaction and show enhanced methanol conversion for the bimetallic nanoparticles when compared to catalysts comprised of a mixture of pure Pt and Ru nanoparticles of similar loading. These results demonstrate that ALD is a viable technique for synthesizing mixed-metal nanostructures suitable for catalysis and other applications.