SYNOPSISTwo-component polyurethane flame retardant coatings were prepared by blending 2,3dibromo modified polyesters (2,3-DBPOs) and polyisocyanate. 2,3-DBPOs were synthesized by polycondensation of 2,3-dibromopropanoic acid, a flame retardant aliphatic carboxylic acid, with 1,4-butanediol, trimethylolpropane, and adipic acid. The content of 2,3-dibromopropanoic acid was varied a t 10, 20, and 30 wt % for the polycondensation reaction. Various physical properties of these new flame retardant coatings were comparable to nonflame-retardant coatings. They showed desirable properties for a flame retardant coating such as rapid drying and 9-12 h of pot life. Coatings with 30 wt % 2,3-dibromopropanoic acid did not burn using the vertical burning test. 0 1996 John Wiley & Sons, Inc.
Pyrophosphoric lactone-modified polyester containing two phosphorous functional groups in one structural unit of base resin was synthesized to prepare a nontoxic, reactive flame-retardant coatings. Then, the pyrophosphoric lactone-modified polyester was cured at room temperature with isocyanate and isophorone diisocyanate (IPDI)-isocyanurate to get a two-component polyurethane flame-retardant coatings (TAPPU). Comparing the physical properties of the films of TAPPU with the film of nonflame-retardant coatings, no deterioration of physical properties was observed with the incorporation of a flame-retarding component into the resin. Three kinds of flame retarding tests were conducted, including the 45°Meckel burner method, limiting oxygen index method (LOI method), and oxygen combustion method with Cone calorimeter. It was observed that the char lengths were 3.1ϳ4.5 cm and LOI values were 27ϳ30%. These results indicate that the prepared coatings are good flame-retardant ones. It was also found that the flame retardancy of those coatings was increased with the contents of phosphorous.
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