The degradation of onshore, reinforced-concrete wind turbine foundations is usually assessed via above-ground inspections, or through lengthy excavation campaigns that suspend wind power generation. Foundation cracks can and do occur below ground level, and while sustained measurements of crack behaviour could be used to quantify the risk of water ingress and reinforcement corrosion, these cracks have not yet been monitored during turbine operation. Here, we outline the design, fabrication and field installation of subterranean fibre-optic sensors for monitoring the opening and lateral displacements of foundation cracks during wind turbine operation. We detail methods for in situ sensor characterisation, verify sensor responses against theoretical tower strains derived from wind speed data, and then show that measured crack displacements correlate with monitored tower strains. Our results show that foundation crack opening displacements respond linearly to tower strain and do not change by more than ±5 μm. Lateral crack displacements were found to be negligible. We anticipate that the work outlined here will provide a starting point for real-time, long-term and dynamic analyses of crack displacements in future. Our findings could furthermore inform the development of cost-effective monitoring systems for ageing wind turbine foundations.
Abstract.In this work we present the first large-scale demonstration of metal packaged fibre Bragg grating sensors developed to monitor prestress levels in prestressed concrete. To validate the technology, strain and temperature sensors were mounted on steel prestressing strands in concrete beams and stressed up to 60% of the ultimate tensile strength of the strand. We discuss the methods and calibration procedures used to fabricate and attach the temperature and strain sensors. The use of induction brazing for packaging the fibre Bragg gratings and welding the sensors to prestressing strands eliminates the use of epoxy, making the technique suitable for high-stress monitoring in an irradiated, harsh industrial environment. Initial results based on the first week of data after stressing the beams show the strain sensors are able to monitor prestress levels in ambient conditions.First-time demonstration of measuring concrete prestress levels with metal packaged distributed fibre optic sensors2
This version is available at https://strathprints.strath.ac.uk/62475/ Strathprints is designed to allow users to access the research output of the University of Strathclyde. Unless otherwise explicitly stated on the manuscript, Copyright © and Moral Rights for the papers on this site are retained by the individual authors and/or other copyright owners. Please check the manuscript for details of any other licences that may have been applied. You may not engage in further distribution of the material for any profitmaking activities or any commercial gain. You may freely distribute both the url (https://strathprints.strath.ac.uk/) and the content of this paper for research or private study, educational, or not-for-profit purposes without prior permission or charge.Any correspondence concerning this service should be sent to the Abstract-This paper presents experimental results from fatigue and static loading tests performed on both epoxy and braze-welded FBG strain sensors. Most FBG attachment methods are relatively understudied, with epoxy the most commonly used. Long curing times and humidity sensitivity during curing render epoxy inappropriate for certain implementations. This work shows that a bespoke braze-welded attachment design is able to achieve a higher static failure limit of 22kN when compared to strain gauge epoxies, which fail at 20kN. Both methods demonstrate high fatigue life, with no significant deterioration after two million cycles. Epoxy swelling was observed when the sensors were held at a relative humidity of 96%, applying ~0.6 m of tension to the FBG, whereas a braze-weld attachment was unaffected by humidity.
In this work, we demonstrate that wireless surface acoustic wave devices can be used to monitor millimetre displacements in crack opening during the cyclic and static loading of reinforced concrete structures. Sensors were packaged to extend their gauge length and to protect them against brittle fracture, before being surface-mounted onto the tensioned surface of a concrete beam. The accuracy of measurements was verified using computational methods and optical-fibre strain sensors. After packaging, the displacement and temperature resolutions of the surface acoustic wave sensors were 10 µm and 2 • C respectively. With some further work, these devices could be retrofitted to existing concrete structures to facilitate wireless structural health monitoring.
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