This paper describes the design and evaluation of high current toroidal Printed Circuit Board (PCB) embedded inductor applicable for high frequency DC/AC converters (lower than 10MHz). The equivalent circuit model of the inductor is presented and the filtering effectiveness is verified by testing three different geometries with its own characteristics and function through a GaN converter. Besides, the temperature rise analysis is provided for all the prototypes by using finite element methods, and the obtained results are also verified by experiments. The reason behind asymmetric trend of temperature rise for the toroidal PCB embedded inductor is also discussed through both simulation and experiment, and the capability of using a heat sink to lower the temperature increment for different geometries is explained.
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