Since the discovery of carbon nanotubes (CNTs) and intrinsically conductive polymers, such as polyaniline (PANI) some research has focused on the development of novel hybrid materials by combining CNT and PANI to achieve their complementary properties. Electrically conductive elastomer nano‐composites containing CNT and PANI are described in the present investigation. The synthesis procedure includes in‐situ inverse emulsion polymerization of aniline doped with dodecylbenzene sulfonic acid in the presence of CNT and dissolved styrene‐isoprene‐styrene (SIS) block copolymer, followed by a precipitation–filtration step. The synthesis step is carried out under ultrasonication. The resulting uniform SIS/CNT/PANI dispersions are stable for long time durations. The incorporation of CNT/PANI in the SIS elastomeric matrix improves thermal, mechanical and electrical properties of the nano‐composites. The formation of continuous three‐dimensional CNT/PANI network, assumed to be responsible for enhancement of the resulting nano‐composite properties, is observed by HRSEM. A relatively low percolation threshold of 0.4 wt.% CNT was determined. The Young's modulus of the SIS/CNT/PANI significantly increases in the presence of CNT. High electrical conductivity levels were obtained in the ternary component systems. Copyright © 2013 John Wiley & Sons, Ltd.

Electrically conductive elastomeric nanocomposites containing carbon nanotubes (CNT) and polyaniline (PANI) are reported in the present investigation. The synthesis procedure included an in situ inverse emulsion polymerization of aniline doped with dodecylbenzene sulfonic acid (DBSA) in the presence of CNT and dissolved styrene‐isoprene‐styrene (SIS) block copolymer. The PANI synthesis step was carried out by applying ultrasonic energy. The dispersions obtained were processed by two methods: a recently developed precipitation‐filtration procedure, and a conventional drop‐cast procedure. The techniques developed resulted in homogeneous exfoliated PANI coated nanotubes within the elastomeric matrix. The presence of CNT/PANI in the SIS elastomeric matrix affects thermal, mechanical, and electrical properties of the nanocomposites. The formation of continuous three‐dimensional CNT/PANI networks prepared via the precipitation‐filtration method enhances the nanocomposite properties. Contrarily, the intermittent three‐dimensional network prepared by conventional drop‐cast method leads to inferior properties. Nanocomposites produced by both techniques are observed by HRSEM. The two processing techniques result in different structures, which affect the physical properties of the materials produced. A relatively low percolation threshold for both methods was determined. The Young's modulus of the SIS/CNT/PANI significantly increased in the presence of CNT. The precipitation‐filtration technique yields an improved nanocomposite product compared to the drop‐cast route. POLYM. COMPOS., 35:788–794, 2014. © 2013 Society of Plastics Engineers

This paper describes a study on electrical resistivity under loading of polyaniline (PANI)/graphene nanocomposite powders and compacts. The composites were prepared by an in-situ interfacial dynamic inverse emulsion polymerization technique under sonication of aniline in the presence of graphene sheets in chloroform. During polymerization the graphene nanoplatelets are coated with PANI and are well dispersed both in the polymeric suspension and then in the dried polymer matrix as evidenced by cryogenic transmission electron microscopy (Cryo-TEM) and high resolution scanning microscopy (HRSEM). The presence of graphene nanoplatelets lowers the electrical resistivity of the polyaniline by two orders of magnitude for both the powder and the compact composites as demonstrated by their electrical resistance measurements conducted under loading. The lowest measured electrical resistivity values were 5 Ω•cm for 33% wt. graphene powder and 8 Ω•cm for 41% wt. graphene compacted composites. Cyclic electrical measurements under loading showed a distinct reproducible dependence of the bulk resistivity vs. applied pressure. This repetition is a key component for electro-mechanical sensors. To the authors' best knowledge, this is the first report on polymerization of aniline in presence of graphene by the in-situ interfacial dynamic inverse emulsion polymerization technique and also the first report on cyclic electrical measurements under pressure of PANI/graphene nanocomposites.

The present investigation describes a facile and rapid approach of conductive nanocomposites production and assesses the opportunity of their use as electro-mechanical sensors. Hybrid materials containing silver and polyaniline nanoparticles reinforcing a thermoplastic elastomeric matrix were studied. The approach developed includes ultrasonically assisted in situ inverse emulsion polymerization of aniline oxidized by a weak oxidant and silver nitrate, and supported with a strong oxidant, ammonia peroxydisulfate. Aniline was doped with dodecylbenzene sulfonic acid in the presence of dissolved styrene-isoprene-styrene thermoplastic elastomer. While conventional polymerization of aniline with silver nitrate takes 2 weeks, by utilization of inverse emulsion polymerization, the reaction time reduces to 5 days. The assistance of a strong oxidant dramatically shortens the reaction time to 30 min. The technique developed results in uniform distribution of polyaniline/silver (PANI/Ag) conductive nanoparticles in the elastomeric matrix. The morphological studies of the films reveal spherically shaped 45 nm Ag particles. The presence of PANI/Ag in the styrene-isoprene-styrene elastomeric matrix enhances the electrical, thermal, and mechanical properties of the nanocomposites. The approach described provides an opportunity of the development of tunable structures and a remarkably distinctive architecture. A rapid electrical resistance response to an applied strain makes the nanocomposites developed useful as sensitive strain sensors.

This work demonstrates the development of electro-mechanical sensors using a generic methodology based on elastomeric conductive nanocomposites. A fast and facile fabrication route is used to construct a unique architecture based on polymerization of aniline in the presence of dissolved styrene-isoprene-styrene (SIS) tri-block copolymer and carbon nanotubes (CNT), followed by a precipitation-filtration step. The resulting nanocomposites form a segregated network of conductive pathways containing CNT. The percolation threshold calculated for aniline and CNT is 0.8 and 0.2 wt%, respectively. The electro-mechanical sensors have demonstrated a stable and fast dynamic response with a uniform electrical amplitude to the applied strain cycles for two diverse polymer matrices. An accurate dynamic behavior, where the maximum peak of relative electrical resistance coincides with the maximum strain peak, was achieved. The relatively high calculated sensitivity factor (gauge factor) demonstrates that the nanocomposites developed possess good sensing performance. The unique method used for the preparation of SIS/CNT/polyaniline nanocomposites, results in new strain sensors and it can be utilized for evaluation of constructive damage in different composite structures.