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The calculation procedure for determining the plasticity of pre-deformed metals during their processing by pressure has been developed. The calculation procedure is based on a fracture model, which in turn is based on the tensor description of damage accumulation. With known mechanical characteristics, as well as with known plasticity diagrams, the fracture model makes it possible to evaluate the plasticity of pre-deformed bend for any kind of stress state. When manufacturing steeply curved branches using the pipe extrusion method, the procedure was tested. Verification of the mathematical model has shown a high level of its adequacy, and it can be used in assessing the plasticity of pre-deformed billet.

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Forming of blanks during stamping by rolling (RS) is possible according to technological schemes of deposition, landing, direct and reverse extrusion, distribution and compression, etc. Controlling the relative position and shape of the deformed tool allows you to control the direction of flow of the workpiece material and the nature of its formation, as well as the stress-strain state of the material. The complexity and versatility of RS processes necessitate computer modeling for sound management of basic technological parameters.Physical experimental as well as computer modeling of the RS process in the DEFORM-3D software package was performed in the work.According to the results of computer simulation, the distribution of deformation components, stresses and temperatures in the deformed workpiece area was obtained, and using the Cockroft-Latham criterion, the destruction of metals during cold deformation was also predicted.Physical modeling of the SR process on lead blanks confirmed the nature of their deformation, obtained by computer simulation. And the analysis of the stress-strain state of the material based on the results of measurements of the deformed grid confirmed the validity of the appointment of boundary conditions in computer simulation.This approach is suitable for modeling by the method of SR of any metal models, for which it is necessary to know their mechanical characteristics, including boundary deformation curves.