Thermal welding is a common joining technique for polymers. In this work we study the effect of various process parameters on the strength and ductility of a symmetric thermally welded joint through molecular dynamics (MD) simulations on carefully prepared and equilibrated macromolecular ensembles. Interdiffusion of mostly chain ends across the interface and formation of entanglements with chains on the other side constitutes the most important mechanism which determines the strength and ductility of the joint. At high temperatures, the entanglement distribution at the interface can become almost indistinguishable from the bulk rather quickly and without motions of the entire chains. The temperature at which the welding is performed and the welding time are the most important process parameters that control the number of entanglements formed across the interface, the interface width, the mechanical properties and mode of failure of the joint. Pressure and quenching rate have marginal effects on the ultimate properties of a thermally welded joint. Our results also indicate that the interface thickness of the welded joint varies linearly with the welding time. The toughness of the welded joint, for chain lengths more than the entanglement length, varies linearly with it. The toughness also scales as the one-fourth power of the time for which the polymers are held at the welding temperature.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.