This report describes the EG&G Idaho, Inc. strategy for implementation of the Department of Energy (DOE) Order 5400.1 (a DOE-Headquarters directive establishing environmental protection program requirements, authorities, and responsibilities). Preparation of this Environmental Protection Implementation Plan is a requirement of DOE Order 5400.1. Additionally, this report is intended to supplement the Department of Energy-Field Office Idaho (DOE-ID) Environmental Protection Implementation Plan by detailing EG&G Idaho Environmental Protection Program activities. This report describes the current status of the EG&G Idaho Program, and the strategies for enhancing, as necessary, the current program to meet the requirements of DOE Order 5400.1. Aspects of the Environmental Protection Program included in this report are the assignment of responsibilities to specific EG&G Idaho organizations, a schedule for completion of enhancements, if necessary, and requirements for documentation and reporting.
Five basic types of commercially produced yarns designed for machine knitting, weaving or hand knitting have been bulk‐dyed in package form to demonstrate the technical possibility of producing commercially acceptable products. Various factors were examined including yarn type, package type, package presentation, type of dyeing machine and method of drying. The dyed yarns were evaluated by producing fabrics under commercial conditions. Finally, the cost effectiveness and productivity of the various systems were assessed.
The principal results from this project have indicated that certain methods of preparing packages favour level dyeing and that these are the most economical due to advantageous payloads. It has been established that certain of the operations usually associated with package‐dyeing processes can be omitted with a significant reduction in cost.
Package‐dyed yarns in a variety of qualities have produced commercially acceptable fabrics. In some instances, to imitate fabrics already available by alternative processing routes, a change in finishing routine may be necessary.
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