Microfibrillar composites (MFCs) with reinforcing fibrils formed in situ by melt drawing were modified by the addition of layered silicates using different mixing protocols, viz simultaneous addition of components, application of respective premade nanocomposites and their combinations. The objective was to combine reinforcement with changes in the final structure, especially the fibril dimensions. The presented results indicate good potential of the nanoclay to enhance the MFC based on the melt-drawn HDPE/PA6 system. The best mechanical behavior was achieved with the simultaneous addition of all components. The majority of the nanofiller material was contained inside the PA6 fibrils. Both fibrils dimensions and mechanical behavior were significantly affected by the nanofiller migration to the PA6 phase in the course of mixing and melt drawing. Due to a complex effect of the clay, deterioration of mechanical properties was also found. As a result, numerous, in some cases contradictory, effects of nanofillers must be perfectly harmonized to improve the properties of MFCs.

Abstract. The effect of clay-induced morphological transitions on the structure formed in the course of reactively induced phase separation (RIPS) and its impact on the properties of epoxy/polycaprolactone (PCL) nanocomposites were studied. The effect of organophilized montmorillonite on the behavior of epoxy containing 5-30% PCL was strongly dependent on the epoxy/PCL system composition. With a supercritical 20% PCL content, the increasing amounts of clay led to changes in the morphology that produced phase inversion, causing radical changes in the mechanical behavior. The main effect of the clay, which was located preferentially in the epoxy, was to influence the significant dynamic asymmetry (and thus the phase behavior). The simultaneous pinning effect of the clay on the phase separation changed the composition and parameters of the coexisting phases. The evaluation of the structure-properties relationship indicated the significant potential for nanoclays to control the behavior of thermoplastic-modified epoxy systems.

The effect of the clay content and the method of its combination with amine-terminated butadiene-acrylonitrile (ATBN) on the structure and behavior of epoxy was studied. In the case of the simultaneous addition of both components, the increasing clay content had a very small effect on the size of the reaction-induced phase separationformed particles at 5% rubber content due to predominant elimination of two major clay effects, i.e., the nucleation due to phase separation and the kinetics. As a result, both the time window between the onset of phase separation and vitrification and the viscosity at the cloud point did not change significantly. The minor change in the particle size/clay con-tent dependences with different curing temperatures indicates that the balance between the two clay effects shifted. The corresponding study of the mechanical behavior indicated that the best balanced mechanical properties were obtained at certain clay/ATBN ratios, and thus, there was synergy between the components. Similar mechanical parameters were obtained for the application of both components in the form of ATBN/montmorillonite intercalate.

BACKGROUND: In nanocomposites with multiphase matrices, the addition of layered silicate not only has a reinforcing effect, but also changes significantly the morphology, namely the size and the structure of the dispersed phase. In this paper, we focus on systems with polyamide 6 (PA6)/polystyrene (PS) matrices. The effect of clay was studied over the whole composition range together with the simultaneous variation of basic parameters influencing the structure and mechanical behaviour, i.e. the clay treatment type and mixing protocol. RESULTS: At all compositions, remarkable refinements of both particulate and co‐continuous structures by clay were found. This effect and a significant shift of the glass transition temperature of blend components were more pronounced for clay with less polar treatment as a result of distinct localization of clay in the interfacial area (due to its lower affinity for PA6 phase). An increase in modulus was found at all compositions, whereas strength and toughness were enhanced at low PS contents only, as a consequence of small particle size and enhanced interfacial bonding. CONCLUSIONS: The results presented indicate that nanosilicates can effectively influence the structure and properties of PA6/PS blends. Copyright © 2008 Society of Chemical Industry

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