The sorption isotherm and the polymer mass‐fixed diffusion coefficients, D, for toluene in butyl rubber have been measured by the incremental sorption method to concentrations of 130%, corresponding to a solvent volume fraction of 0.578. The increase in D with concentration is strongly exponential to a concentration of 30% and then begins to level out. Since the nature of the dimensional change occurring in vapor sorption was not known, the values of D were converted to solvent self‐diffusion coefficients, D1, assuming both swelling in the thickness direction (1D) and isotropically (3D). The free volume (FV) theory of Fujita was fitted to the resulting D1 with the zero concentration diffusion coefficient and the self‐diffusion coefficient of toluene as limiting values leaving only a single arbitrary parameter. In this form the FV theory was able to describe the trend of the experimental D1 for the 1D and 3D cases equally well. Values of D were back‐calculated from the FV relations for the 1D and 3D cases for comparison with the experimental results and with the diffusion coefficient determined by immersion in toluene. These comparisons favor the assumption that swelling is isotropic. It appears that the simple free volume relation is capable of providing a satisfactory representation of the experimental data with only a single fitting parameter, although there are moderate quantitative discrepancies. © 1994 John Wiley & Sons, Inc.
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