This paper deals with the effect of selected cutting parameter values in machining of OCHN3MFA steel on AFM and SEM microstructural analysis, cutting forces, nanohardness, 2D and 3D surface roughness, and material removal rate of surface layers after machining. OCHN3MFA steel was selected and used to perform experiments. Firstly, the selected steel was investigated before machining tests, due to the checking of the initial microstructure and chemical composition. The microstructure was performed on the Tescan Vega TS 5135 scanning electron microscope (SEM) with the X-ray microanalyzer Noran Six/300, and the Oxford Instruments MFP-3D Infinity atomic force microscope (AFM). Chemical composition was analyzed on Tasman Q4 surface analyzer. All machining tests of the used samples were performed under the selected cutting parameters in the SU 50A lathe machine tool with the CNMG 120408-M5 cementite carbide cutting insert clamped in the suitable DCLNR 2525M12-M cutting tool holder. During the machining process of testing samples, individual components of cutting forces were measured on a Kistler 9257B piezoelectric dynamometer with their subsequent evaluation using software Dynoware. Other experiments following the machining process were performed, evaluating the effect of selected cutting parameters on surface hardening. Surface hardening after machining of testing samples was subsequently measured on Hysitron TI950 Triboindenter with a Cube Corner measuring tip and evaluated by software Triboscan. 2D and 3D surface roughness and material removal rate (MRR) were finally performed on Talysurf CCI Lite and evaluated by software TalyMap Platinum.
This authors presented article deals with the size of heat affected zone (HAZ) at specific technological processes (cutting and welding techniques). Armox 500 steel was selected and used to perform all realized experiments. Even before the start of the experiments that investigated the effect of HAZ on cutting and welding, it was necessary to subject the investigated Armox 500 steel to basic experimental measurements with regard to its chemical composition, fundamental microstructure and mechanical properties. The microstructure was performed on Neophot 32 optical microscope. Chemical composition was analysed on the spectral analyzer Spectrolab Jr CCD. Mechanical properties, like nanohardness H and reduced Young modulus Er were subsequently measured on Hysitron TI950 Triboindenter with a Cube Corner measuring tip, and evaluated by software Triboscan. Based on the measured values, a 2D nanostructure of the distribution map of s H and Er was evaluated in Matlab. This scientific research, together with all measured and calculated results, is the fundamental that will help to optimizing the quality and used all these results to optimize presented material and technological processes.
This article deals with benefits of PVD and CVD coatings applied to cutting inserts during face milling technology. The coatings deposited on applied cutting inserts were used to extension the tool life. Machining process was carried out on the conventional vertical milling machine tool. This machining process was performed without coolant. The set up of cutting conditions were constant throughout the machining and low-alloy Cr-Mo steel DIN 42CrMoS4 (W. Nr. 1.7227) was used as workpiece material in the realized process of experiments. The aim of this investigation was to compare coated and uncoated changeable cutting inserts clamped in the milling cutter and find out the benefits of PVD or CVD coatings during realization of face milling process. The monitored parameters were the force load measured by piezoeletrical dynamometer Kistler 9257B and the obtained flank wear measured by optical microscope.
The structure of EN AW 6082 aluminium alloy is investigated in this paper. Atom force microscopy (AFM) is used to identify present phases and their morphology. AFM enabled to observe even the precipitates, their size and distribution. In the next step, some structure constituent described by AFM were evaluated by the nanoindentation process to determine their local mechanical properties, such as nanohardness and reduced modulus.
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