Authors would like to thank Christine LUCAS for help in solid state NMR experiments, C2P2 (Chemistry, Catalysis, Polymer & Processes), UMR 5265 - University of Lyon 1.International audienceA new silicophosphorylated filler was generated in situ in a molten PA66 copolymer during extrusion process with the aim to improve the fire behavior of the matrix. The filler was obtained in one step via hydrolysis-condensation reactions of SiDOPO precursor (DOPO, 9,10-dihydro-9-oxa-10-phosphaphenanthrene). The synthesis of the precursor is reported and characterized by NMR. A Si-29 NMR study of SiDOPO hydrolysis-condensation reactions in N-methylacetamide (NMA) solvent was also conducted. Thermal stability of Cop-PA/SiDOPO composite and the major degradation products were studied by thermogravimetric analysis coupled with Infrared spectrometry (TGA/FTIR). The Pyrolysis Combustion Flow Calorimeter (PCFC) and cone calorimeter were used to investigate the fire behavior of the composite. Results show that the nanocomposite exhibits a little earlier ignition but with a decrease around 33% of the peak of heat release rate (PHRR). The presence at low concentration of silicon (0.65 wt.%) and phosphorus (0.75 wt.%) promotes the formation of an expanded char layer that acts as a barrier. A reduction of about 18% in effective heat of combustion (EHC) values suggests an additional flame inhibition effect of phosphorus in the gas phase
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