A manually operated onion grader was designed, developed and evaluated at I.I.H.R., Bangalore for Rose onion verities commonly cultivated in Bangalore into three grades based on geometric dimensions of the selected variety. The linear dimensions like polar diameter, equatorial diameter and thickness of Rose onions were found in the range of 21.92-54.54 mm, 15.83-59.13 mm and 16.52-50.22 mm, respectively. The angle of repose of Rose onions were found as 54.5°, and coefficient of static friction for onions on different surfaces like galvanized iron 0.402, for stainless steel 0.414, for aluminum 0.386, for mild steel 0.522 and for plywood 0.366, respectively. Experiments were conducted with three types of slopes, at each slope three different feed gate opening lengths and two swing directions. The statistical analysis showed that the standardized parameters were slope 4°, length wise swing direction and feed gate at full opening. The grader has a grading capacity 1105 kg/h at overall grading efficiency 75 per cent and required grading efficiency 75 per cent. The operation cost of machine was 6 times less than manual operation cost.