This paper describes the implementation of pressurized mud cap drilling (PMCD) technology, a variant of Managed Pressure Drilling (MPD), a successful technique frequently used on oil and gas fields in Kazakhstan. It also considers the planning phase, operational aspects, and results of drilling with the PMCD technique through challenging formations. PMCD technology with a rotating control device (RCD) is a form of blind drilling, where the drilling fluid and formation cuttings are not transported to the surface. It is a non-conventional drilling technique designed to maintain annular wellbore pressure to prevent total loss of circulation. A sacrificial fluid (SAC) is injected through the drill string and light annular fluid is pumped down from the annulus to maintain borehole fill and prevent annular gas migration. Wells in this field have encountered uncontrollable losses while drilling sections of the fractured carbonate. As a result, the application of PMCD technology to meet those challenges was an obvious choice in order to achieve target depth. Conventionally drilling of the 8-in. section resulted in fluid losses of more than 450 m3. Consequently, passing through these challenging zones the rig crew switched from conventional drilling to PMCD. The wells were then successfully drilled using the PMCD method, without any issues or well-control incidents, and planned TD was attained. By enabling the client to reach TD, Weatherford PMCD equipment transformed a previously undrillable well into a potentially valuable asset. This operation demonstrated that PMCD can be a viable drilling technique for future wells in the field. PMCD technologies included reduced consumption of lost-circulation material (LCM) and reduced loss of mud to the formation, keeping the wells economically viable. The main objectives of these wells were to drill safely and efficiently to target depth (TD), to deliver the wells for production on schedule, reduce non-productive time (NPT), minimize the drilling risks and hazards, and optimize the drilling program.

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