The essence of the process of electric arc spraying, consists in melting the electrodes with an electric arc and continuous separation of the liquid metal formed at the ends of the electrodes, a stream of compressed air and dispersing it on the sprayed surfaceTo use the periodic removal of pulsating air flow of liquid metal from the ends of the electrodes, it is important to solve the problem of guaranteeing the exclusion of short circuits of electrodes in the complete absence of spray flow and constant continuous supply of electrodes to the combustion zone of the arc. short circuit and when the spray flow is turned on after a pause will ensure the separation and transportation of liquid metal from the ends of the electrodes on the sprayed surface.It is important to determine the optimal mass of liquid metal and the time of formation of a drop of liquid metal depending on the technological parameters of the sprayed electrodes and the energy level of the arc that melts the electrodes.Studies of the determining factors of this process, namely the parameters of the electric arc mode, diameter, material and feed rate of the electrodes are presented.
Intense oxidation of sputtered metal happens to be at electric-arc sputtering, due to oxygen, contained in the air, it leading to drastic reduction of the content of alloying elements in the coating.This work contains a method of evaluation of micro-hardness of the particles of the coating, deposited with pulsating air supply into the area of electrodes melting by introducing an additional element into the spraying head of the electric-arc metallizator Also performed was estimation of the amount of non-metallic inclusion. Also included are the results of alternations in particles micro-hardness, depending upon the frequency of pulsations at EAM with application of a pulsating spraying jet.
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