The shaping process of surface texture is complicated and depends on many factors and phenomena accompanying them. This article presents the author’s test stand for the measurement of relative displacements in a tool–workpiece system during longitudinal turning. The aim of this study was to determine the influence of edge radius on the relative displacement between the tool and workpiece. The cutting process was carried out with inserts with different edge radii for X37CrMoV5-1 steel. As a result of the research, vibration charts of the tool–workpiece system were obtained. In the range of feed 0.03–0.18 mm/rev, the values of the standard deviation of relative displacements in the x-axis were obtained in the range of 0.36–0.78 μm for the insert with an edge radius of rn = 48.8 μm. As a result of the work, it was determined that for the feed value of 0.12 mm/rev for all inserts, the relative displacements are the smallest. As the final effect, the formula for forecasting the Ra roughness parameter was presented.
This article presents a numerical analysis of laser-welded flange pipe joints. The presented results concern the welding of low carbon S235JR and stainless 316L steels using a CO2 laser in lap and fillet joint configurations. The estimation of welding parameters was achieved using Simufact Welding software and numerical simulation, where output power, feed rate, efficiency and intensity distribution (Gaussian parameter) were analysed. In accordance with the established model, a thermo-mechanical simulation was performed. The calculated joint geometries show good agreement with experiments; therefore, the obtained results were used to study selected joint properties of both joint types. Stress-strain distribution was estimated on the basis of thermomechanical analysis. Weld bead geometry obtained from numerical simulation was compared with the results from trial joints. The numerical model established for both joint configurations shows good agreement with experimental results and were assumed to be accurate. The results of the performed analysis shown some advantages of the use of this configuration of lap joints in flange pipe joints.
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