Recently, a new thermoset resin namely benzoxazine (BA) resin has been developed. The polymer possesses several outstanding properties, such as, ease of synthesis, low viscosity, near‐zero shrinkage, lack of by‐product upon curing, high thermal stability, and high mechanical property. Moreover, the benzoxazine resins can be alloyed with various types of resins because of the various function groups in their structure. In this work, urethane elastomer (PU) is used to enhance toughness of the polybenzoxazine. The effects of polyol molecular weights on the properties of BA: PU polymer alloys are investigated. The experiment reveals that the similar curing peaks of the matrices at various polyol molecular weights, with the same urethane mass fraction, in the resin mixtures are obtained. The glass transition temperature increases from 160°C of polybenzoxazine to 240–245°C in the 70:30 BA:PU system. In addition, the char yield increases when the higher molecular weight of polyol is added. The flexural modulus of polybenzoxazine decreases from 6.2 GPa to be in the range of 2.2–2.8 GPa when 30 wt% of PU is presented in the alloys. Furthermore, the synergism with ultimate flexural strength is observed in the 90:10 BA:PU alloy for all molecular weights of the polyol used. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers

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In this research, the composites between polycarbonate (PC) and acrylonitrile-butadiene-styrene (ABS) alloy and Kevlar fiber were prepared. The flexural and tensile properties of PC/ABS alloy and its composites were determined using a universal testing machine. The synergistic behavior of flexural modulus was observed for all regions of PC contents, while the synergism of flexural strength and tensile strength were found in some PC contents. It was found that the optimum weight ratio of PC:ABS was 60:40. In the Kevlar Fiber-reinforced PC/ABS composite system at PC:ABS of 60:40, both flexural modulus and strength were increased with matrix contents. Additionally, the flexural strength drastically increased with the matrix content and then reached the maximum value of 167 MPa at the matrix content of 33.4 wt%. The results from peel test, water contact measurement, and scanning electron microscopy (SEM) reveal that the interfacial adhesion between the Kevlar fiber and the polymer matrix could be improved by increasing the PC content in the matrix

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