No abstract

The compatibility behavior of polyetherether ketone (PEEK) with poly(ether sulfone) (PES) has been reexamined using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and extrudate swell measurements. The blends were prepared by both melt‐blending and solution‐blending techniques. The phase behavior of blends is strongly affected by the blending technique used. Blends prepared by solution‐blending are compatible in the entire composition range on the basis of the single composition‐dependent glass transitions and exhibit lower critical solution temperature (LCST) behavior. LCST was near 340 °C around which the crystalline melting point of PEEK exists. Near LCST melting‐induced movement of molecular chains disturbs the initial homogeneous state of the solution blends and leads to a phase‐separated state that is thermodynamically more stable in the absence of strong specific interactions between the homopolymers. Contrary to the solution‐blended samples, melt‐blended samples were in the phase‐separated state even at a lower processing temperature of 300 °C. Two glass transitions corresponding to a PEEK‐rich and a PES‐rich phase were found for all compositions. From the measured glass transition of phase‐separated blends, weight fractions of PES and PEEK dissolved in each phase were determined using the Fox equation. Compatibility is greater in the PEEK‐rich compositions than in the PES‐rich compositions. PEEK dissolves more in PES‐rich phases than does PES in the PEEK‐rich phase. Variation of the specific heat increment (ΔCp) at the glass transition with composition also supports these inferences. Solution‐blended samples, quenched from 380 °C, also indicated similar behavior but were slightly more compatible. The aforementioned results are consistent with those inferred from SEM studies and extrudate swell measurements that show a greater compatibility in PEEK‐rich compositions than in PES‐rich compositions. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1407–1424, 2002

Dynamic rheological measurements were carried out on blends of poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) in the melt state in the oscillatory shear mode. The data were analyzed for the fundamental rheological behavior to yield insight into the microstructure of PEEK/PES blends. A variation of complex viscosity with composition exhibited positive-negative deviations from the log-additivity rule and was typical for a continuous-discrete type of morphology with weak interaction among droplets. The point of transition showed that phase inversion takes place at composition with a 0.6 weight fraction of PEEK, which agreed with the actual morphology of these blends observed by scanning electron microscopy. Activation energy for flow, for blend compositions followed additive behavior, which indicated that PEEK/PES blends may have had some compatibility in the melt. Variation of the elastic modulus (GЈ) with composition showed a trend similar to that observed for complex viscosity. A three-zone model used for understanding the dynamic moduli behavior of polymers demonstrated that PEEK follows plateau-zone behavior, whereas PES exhibits only terminal-zone behavior in the frequency range studied. The blends of these two polymers showed an intermediate behavior, and the crossover frequency shifted to the low-frequency region as the PEEK content in PES increased. This revealed the shift of terminal-zone behavior to low frequency with an increased PEEK percentage in the blend. Variation of relaxation time with composition suggested that slow relaxation of PEEK retards the relaxation process of PES as the PEEK concentration in the blend is increased because of the partial miscibility of the blend, which affects the constraint release process of pure components in the blend. A temperatureindependent correlation observed in the log-log plots of GЈ versus loss modulus (GЉ) for different blend systems fulfilled the necessary condition for their rheological simplicity. Further, the composition-dependent correlations of PEEK/PES blends observed in a log-log plot of GЈ versus GЉ showed that the blends are either partially miscible or immiscible and form a discrete-continuous phase morphology.