Replacing precious platinum with earth-abundant materials for the oxygen reduction reaction (ORR) in fuel cells has been the objective worldwide for several decades. In the last ten years, the fastestgrowing branch in this area has been carbon-based metal-free ORR electrocatalysts. Great progress has been made in promoting the performance and understanding the underlying fundamentals.Here, a comprehensive review of this field is presented by emphasizing the emerging issues including the predictive design and controllable construction of porous structures and doping configurations, mechanistic understanding from the model catalysts, integrated experimental and theoretical studies, and performance evaluation in full cells. Centering on these topics, the most upto-date results are presented, along with remarks and perspectives for the future development of carbon-based metal-free ORR electrocatalysts.

While the carbon-based metal-free electrocatalysts for oxygen reduction reaction (ORR) have experienced great progress in recent years, the fundamental issue on the origin of ORR activity is yet far from being clarified. To date, the ORR activities of these electrocatalysts are usually attributed to different dopants, while the contribution of intrinsic carbon defects has been little touched. Herein, we report the high ORR activity of the defective carbon nanocages, which is better than that of the B-doped carbon nanotubes and comparable to that of the N-doped carbon nanostructures. Density functional theory (DFT) calculations indicate that pentagon and zigzag edge defects are responsible for the high ORR activity. The mutually corroborated experimental and theoretical results reveal the significant contribution of the intrinsic carbon defects to ORR activity, which is crucial for understanding the ORR origin and exploring the advanced carbon-based metal-free electrocatalysts.

Proton exchange membrane fuel cells are promising candidates for a clean and efficient energy conversion in the future, the development of carbon based inexpensive non-precious metal ORR catalyst has becoming one of the most attractive topics in fuel cell field. Herein we report a Fe- and N- doped carbon catalyst Fe-PANI/C-Mela with graphene structure and the surface area up to 702 m2 g−1. In 0.1 M HClO4 electrolyte, the ORR onset potential for the catalyst is high up to 0.98 V, and the half-wave potential is only 60 mV less than that of the Pt/C catalyst (Loadings: 51 μg Pt cm−2). The catalyst shows high stability after 10,000 cyclic voltammetry cycles. A membrane electrode assembly made with the catalyst as a cathode is tested in a H2-air single cell, the maximum power density reached ~0.33 W cm2 at 0.47 V.

The synergism of large surface area, multiscale porous structure, and good conductivity endows hierarchical carbon nanocages with high-level supercapacitive performances. Further nitrogen doping greatly improves the hydrophilicity, which boosts the supercapacitive performances to an ultrahigh specific capacitance of up to 313 F g(-1) at 1 A g(-1).