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The Mg-12Gd-1Er-1Zn-0.9Zr (wt%) alloy with ultra-high strength and ductility was developed via hot extrusion combined with pre-deformation and two-stage aging treatment. The age-hardening behavior and microstructure evolution were investigated. Pre-deformation introduced a large number of dislocations, resulting in strain hardening and higher precipitation strengthening in the subsequent two-stage aging. As a result, the alloy showed a superior strength-ductility balance with a yield strength of 506 MPa, an ultimate tensile strength of 549 MPa and an elongation of 8.2% at room temperature. The finer and denser β′ precipitates significantly enhanced the strength, and the bimodal structure, small β-Mg 5 RE phase as well as dense γ′ precipitates ensured the good ductility of the alloy. It is suggested that the combination of pre-deformation and two-stage aging treatment is an effective method to further improve the mechanical properties of wrought Mg alloys.

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