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Aluminium and its alloys have an excellent mechanical property in that metal matrix composite has a promising role in the field of automobile and aviation. This work aims to investigate the hardness and impact strength of aluminium Al2024, Al6061 and Al7075 alloy reinforced with a weight fraction of fine greenish silicon carbide 7% and chopped E-glass fiber 3%. The metal matrix composite plates were welded by using the friction stir welding process at 550, 850 and 1150 rpm with a feed rate of 40, 80, 120 mm/min. Hardness specimens are prepared as per ASTM-E-92 and investigated the hardness of welded and unwelded (base metals and composite metal) in nugget zone, HAZ and TMAZ with the help of Vickers hardness test machine. Impact strength specimens are prepared as per ASTM-E-23. The results were compared with welded and unwelded aluminium specimens.

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The extensive applications of hybrid composite materials in the field of transportation and structural domine provide prominent advantages in the order of stiffness, strength even cost. However extend the advantages of hybrid campsites in several field such as aviation and marine even more additional properties should be inculcate in them. During production of such profitable composites poses some problems at time at decompose and processing. It’s better to develop environment friendly and reusable composites, bio hybrid composite materials such of the one. In this paper, focused on development of Eco-friendly hybrid bio composites with the ingredients of drumstick fibers, glass fiber along with polyester resin. This hybrid bio composites subjected to bending test and evaluate the characteristics of bending properties, this research evident that bending characteristics of hybrid composites with longitudinal fiber orientation better than transverse.

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