Single-site organometallic catalysts supported on solid inorganic or organic substrates are making an important contribution to heterogeneous catalysis. Early and late transition metal single-site catalysts have changed the polyolefin manufacturing industry and research with their ability to produce polymers with unique properties. Moreover, several of these catalysts have been commercialized on a large scale. Their heterogenization for slurry or gas phase olefin polymerization is important to produce polyolefin as beads and to avoid reactor fouling. The large majority of supports currently used in industry are inorganic materials (SiO 2 , Al 2 O 3 , MgCl 2 ), with silica being the most important. Single-site supported catalysts are most commonly prepared by molecular-level anchoring/chemisorption, in which a molecular precursor undergoes reaction with the surface while maintaining most of the ligand sphere of the parent molecule. Chemisorption of discrete organometallic complexes on solid supports yields catalysts with well-defined active sites, greater thermal stability than the homogeneous analogues, and decreased reactor fouling versus the homogeneous analogues. This review presents a detailed account of the synthesis, characterization and polymerization properties of single-site catalysts supported on metal oxides and metal sulfated oxides, primarily carried out at Northwestern University.

Organozirconium complexes are chemisorbed on Brønsted acidic sulfated ZrO2 (ZrS), sulfated Al2O3 (AlS), and ZrO2-WO3 (ZrW). Under mild conditions (25 °C, 1 atm H2), the supported Cp*ZrMe3, Cp*ZrBz3, and Cp*ZrPh3 catalysts are very active for benzene hydrogenation with activities declining with decreasing acidity, ZrS ≫ AlS ≈ ZrW, arguing that more Brønsted acidic oxides (those having weaker corresponding conjugate bases) yield stronger surface organometallic electrophiles and for this reason have higher benzene hydrogenation activity. Benzene selective hydrogenation, a potential approach for carcinogenic benzene removal from gasoline, is probed using benzene/toluene mixtures, and selectivities for benzene hydrogenation vary with catalyst as ZrBz3(+)/ZrS(-), 83% > Cp*ZrMe2(+)/ZrS(-), 80% > Cp*ZrBz2(+)/ZrS(-), 67% > Cp*ZrPh2(+)/ZrS(-), 57%. For Cp*ZrBz2(+)/ZrS(-), which displays the highest benzene hydrogenation activity with moderate selectivity in benzene/toluene mixtures. Other benzene/arene mixtures are examined, and benzene selectivities vary with arene as mesitylene, 99%, > ethylbenzene, 86% > toluene, 67%. Structural and computational studies by solid-state NMR spectroscopy, XAS, and periodic DFT methods applied to supported Cp*ZrMe3 and Cp*ZrBz3 indicate that larger Zr···surface distances are present in more sterically encumbered Cp*ZrBz2(+)/AlS(-) vs Cp*ZrMe2(+)/AlS(-). The combined XAS, solid state NMR, and DFT data argue that the bulky catalyst benzyl groups expand the "cationic" metal center-anionic sulfated oxide surface distances, and this separation/weakened ion-pairing enables the activation/insertion of more sterically encumbered arenes and influences hydrogenation rates and selectivity patterns.

A structurally well-defined mesoporous Hf-based metal-organic framework (Hf-NU-1000) is employed as a well-defined scaffold for a highly electrophilic single-site d(0) Zr-benzyl catalytic center. This new material Hf-NU-1000-ZrBn is fully characterized by a variety of spectroscopic techniques and DFT computation. Hf-NU-1000-ZrBn is found to be a promising single-component catalyst (i.e., not requiring a catalyst/activator) for ethylene and stereoregular 1-hexene polymerization.

Here we report the combined application of high-resolution solid-state 13C–CPMAS-NMR and FT-IR spectroscopy, elemental analysis, kinetic poisoning/active site counting, variable dielectric constant medium, and DFT computation to characterize the surface chemistry of a pyridylamido hafnium complex (Cat1, L1-HfMe2, L1 = 2,6-diisopropyl-N-{(2-isopropylphenyl)­[6-(naphthalen-1-yl)­pyridin-2-yl]­methyl}­aniline) adsorbed on Brønsted acidic sulfated zirconia (ZrS). The spectroscopic and DFT results indicate protonolytic formation of organohafnium cations having a largely electrostatic pyridylamido-Hf-CH3 +···ZrS– interaction with elongated Hf···OZrS distances of ∼2.14 Å. High-molecular-weight polyethylenes and ethylene/1-octene copolymers are obtained with this supported catalyst without an activator/cocatalyst. The DFT calculations reveal that the first ethylene insertion into the Hf-methyl bond has a lower barrier than the corresponding insertion into the Hf-aryl bond of this single-site heterogeneous catalyst.

The single-site supported organozirconium catalyst Cp*ZrBz 2 /ZrS (Cp* = Me 5 C 5 ,B z = benzyl, ZrS = sulfated zirconia) catalyzest he single-face/all-cis hydrogenation of al arge series of alkylated and fused arene derivatives to the corresponding all-cis-cyclohexanes.K inetic/mechanistic and DFT analysis argue that stereoselection involves rapid, sequential H 2 delivery to as ingle catalyst-bound arene face, versus any competing intramolecular arene p-face interchange.