A new accurate two-probe time domain method is put
forward to measure the straight-going component motion error in
machine tools. The characteristics of non-periodic and
non-closing in the straightness profile error are liable to bring
about higher-order harmonic component distortion in the measurement
results. However, this distortion can be avoided by the new
accurate two-probe time domain method through the
symmetry continuation algorithm, uniformity and least squares
method. The harmonic
suppression is analysed in detail through modern control
theory. Both the straight-going component motion error in machine
tools and the profile error in a workpiece that is manufactured
on this machine can be measured at the same time. All of this
information is available to diagnose the origin of faults in machine
tools. The analysis result is proved to be correct through
experiment.
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