Utilizing the SMART Layer technology as a basis, a real-time active pipeline integrity
detection (RAPID) system is developed for built-in in situ assessment of the health of new
and existing pipelines. The RAPID system consists of a sensor network permanently
mounted on the host pipeline, portable electronic hardware and diagnostic software.
Three moduli, including image display, damage sizing, and corrosion depth, are
built into the diagnostic software to help in visualization of the approximate
location and the extent of corrosion, and to quantify the corrosion sizing and
depth. The main advantages of the RAPID system include: (1) ease of use, (2)
ability to provide a well-defined resolution, (3) reliability with self-diagnostic and
environmental compensation, and (4) quantified corrosion sizing. To verify the detection
capability of the RAPID system, a series of tests have been conducted on a 6.7 m
long steel pipe with a diameter of 610 mm and a wall thickness of 7.14 mm with
ten different types of corrosion flaws. Test results demonstrated that the depth
detection limit could be as low as 0.125 mm for general corrosion with an area of
60 mm × 60 mm under laboratory conditions, while a pinhole with 6.35 mm diameter and 3.5 mm depth
can be detected with the given sensor density. Some practical issues for field applications of
the RAPID system are also discussed.
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