The aim of this paper is to research new thermally-efficient concrete walls, analyzing the mechanical behavior of a self-compacting concrete to manufacture an uncoated solid structural panel, with the incorporation of a micro-encapsulated phase change material as additive. Different dosages are tested and mechanical properties of the product obtained from the molding of concrete specimens are evaluated, testing mechanical compressive strength, slump flow, and density. The results reveal the optimum percentage of additive in the mixture that enables compliance with the technical specifications required by the product to be manufactured. A test is also performed for measuring the thermal conductivity for the optimal sample obtained and it evidences the reduction thereof.
The research focuses on the use of recycled aggregate (RA), from waste pieces generated during production in precast plants for self-compacting concrete (SCC) manufactured with a double sustainable goal: recycle manufacturing waste (consumption) and improvement of the thermal properties of the manufactured product (energy efficiency). For this purpose, a mechanical study to ensure technical feasibility of the concrete obtained has been conducted, as well as a thermal analysis of recycled SCC specimens of 50 N/mm2 resistance, with different RA doses (0%, 20%, 50% and 100%). The main parameters that characterize a SCC in both states, fresh (slump-flow) and hard (compressive strength), have been tested; also, a qualitative analysis of the thermal conductivity using infrared thermography (IRT) and quantitative analysis with heat flow meter at three temperatures 20 °C, 25 °C and 30 °C have been performed. The results suggest the existence of two different thermal behaviors: concretes with 0% and 20% of RA, and on the other hand concretes with 50% and 100% of RA. It has also demonstrated the validity of the IRT as sampling technique in estimating the thermal behavior of materials having reduced range of variation in parameters.
Robotic-directed energy deposition has attracted the attention of the research community and industry as a process capable of producing large metallic parts. The selection of the manufacturing conditions is a critical step in improving the process efficiency and quality of the produced parts. The present work aims at analyzing the geometry and surface topography of walls built using several conditions and inclination angles, without additional supports except for the substrate. The walls were made of AWS A5.18. ER70S-6 steel using the Wire Arc Additive Manufacturing process. The study used both dimensional and 3D topography measurements to analyze the results. As findings, the travel speed played an important role in the size of the cross-section due to the heat input to the welding zone. Heat accumulation was a critical factor in the size and accuracy of the beads. Moreover, intermediate cooling provided structures with more uniform dimensions, smaller width, and higher layer growth. The inclination of the pieces influenced the width and uniformity of the beads, generating minor imperfections on the downside of the pieces because of gravity.
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