Laser power influences the range of dilution with the substrate and thus, the microstructure and properties of the coatings. This work evaluated the effect of laser power on the dilution, microstructure, hardness and wear behavior of Hastelloy C276 TM alloy coatings deposited on AISI 304L stainless steel and GGG40 ductile iron. The microstructure was comprised of γ (Ni-FCC) dendrites and molybdenum-rich interdendritic regions containing carbides. The coatings showed similar second phase nature and fraction and equivalent hardness and wear behavior for the lowest laser power condition. Otherwise, higher power on 304L induced to a lower fraction of blocky-like M 23 C 6 /MC carbides; whilst on GGG40 led to a higher fraction of a predominantly lamellar M 6 C type carbide. Largely diluted coatings on ductile iron entailed differences in the strengthening mechanisms which led to higher hardness and lower wear rate. Moreover, wear tracks showed surface oxidation which in turn negatively influenced the performance of specimens with low dilution on both substrates. On the other way, with high dilution, this feature was only observed on stainless steel.

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