MCM-22, MCM-36, and ITQ-2 zeolites with the intended Si/Al molar ratios of 15, 25, and 50 were synthetized and tested as catalysts for dehydration of methanol to dimethyl ether and dehydration of ethanol to diethyl ether and ethylene. The surface concentration of acid sites was regulated by the synthesis of zeolite precursors with different aluminum content in the zeolite framework, while the influence of porous structure on the overall efficiency of alcohol conversion was analyzed by application of zeolitic materials with different types of porosity—microporous MCM-22 as well as microporous-mesoporous MCM-36 and ITQ-2. The zeolitic samples were characterized with respect to their: chemical composition (ICP-OES), structure (XRD, FT-IR), texture (N2 sorption), and surface acidity (NH3-TPD). Comparison of the catalytic activity of the studied zeolitic catalysts with other reported catalytic systems, including zeolites with the similar Si/Al ratio as well as γ-Al2O3 (one of the commercial catalysts for methanol dehydration), shows a great potential of MCM-22, MCM-36, and ITQ-2 in the reactions of alcohols dehydration.
The purification of clay minerals prior to their use as catalysts can escalate processing costs so methods are needed whereby less purification is necessary. One such potential method is acid treatment of the unpurified clay minerals. The main objectives of the present study were to develop the optimal acid-treatment conditions and to determine how the acidic properties of the modified clay samples influenced their catalytic capability toward the dehydration of ethanol and methanol. Clay mineral samples – allophane, palygorskite, and sepiolite, without purification – were acid treated (0.8 M HNO3; 95°C; 2, 8, or 24 h) and after calcination (500°C; 6 h) tested as catalysts for the conversion of methanol to dimethyl ether and of ethanol to diethyl ether and ethene. The changes in chemical and structural compositions as well as surface acidity of the mineral samples were analyzed and correlated with their catalytic performance. Among the samples studied, allophane was the most catalytically active in the dehydration of methanol to dimethyl ether. Acid treatment of this mineral sample decreased methanol conversion slightly. An opposite effect was found for ethanol dehydration to diethyl ether, where acid treatment increased catalytic activity of allophane. The differences in catalytic performance of the mineral samples were discussed with respect to the nature and concentration of acid sites.
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