Purpose is to perform analysis of corrosion durability (fatigue) of pump rod materials in terms of various chemically active simulation environments, and study influence of economically modified rare-earth impurity on corrosion fatigue strength of pump rod materials. Methods. 40 and 20N2M steel grades have been applied as well as experimental steel (ES). Steel of the conditinal ES grade has been melted within a pilot site of Institute of Electric Welding Named after E.O. Paton of the National Academy of Sciences of Ukraine. The steel was alloyed economically by means of a micro impurity of a rare-earth element (REE) being 0.03% of cerium; in addition, it contained comparatively low concentration of sulfur and phosphorus as well as minor concentration of dissolved hydrogen. The following has been used as simulation environments: 1) NACE environment (i.e. 5% NaCl solution which contained 0.5% СН3СООН, and saturated H2S; t = 22 ± 2°C; pH = 3.8-4.0); 2) 3% NaCl solution without hydrogen sulphide. Once every day, the environment was replaced to oxygenate it up to 8-10 mg/l concentration. Findings. Stability against sulfide stress-corrosion cracking (SSCC), hydrogen initiated cracking (HIC), and corrosion fatigue of steel of deep pump rods for oil industry has been studied. It has been defined that the experimental steel, modified economically by means of micro impurities of a REE, meets NACE MR0175-96 standard in terms of chemical composition as well as strength; in turn, 20N2M and 40 steel grades have high resistance neither to SSCC (threshold stresses are < 0.8 s) nor to corrosion fatigue attack; moreover, steel grade 40 has demonstrated low resistance to HIC (CLR > 6% and CTR > 3%). Originality. It has been identified that corrosion fatigue attack results from hydrogen penetration of steel initiating its cracking and hence destruction under the effect of alternating loads accelerated by the action of corrosive environment. Further, surface micro destructions, influenced by micro stresses, transform into large discontinuities and cracks with following macro destructions. Practical implications. It has been proved that high resistance to corrosion cracking can be achieved by means of refining of pump-rod steel of ferrite and perlite type using metallurgical methods, i.e. 0.01-0.03% REE microalloying.
The advantages of metal silos in comparison with reinforced concrete are given. Types of silos depending on a wall design are considered. The construction of steel spiral-fold silos and the method of forming a cylindrical body are considered. The general design of a spiral-fold silo is illustrated. Features of the folding lock, its geometry and location are described. The specifics of the construction of spiral-fold silo, which affects their stress-strain state, are analyzed. Listed two calculation schemes of silо depending on the complexity of input information for the computer. The standard documents which regulates the design of steel silo tanks on the territory of Ukraine are analyzed. The main loads and influences which are accepted at calculation of silos are listed. The basic formula of check of the general durability of a wall of a silo is resulted, the components of the formula are decrypted. The algorithm for calculating the spiral-folded silage is given.
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