An integrated kinetic model representing catalytic cracking of eugenol in a fixed bed reactor is developed. Eugenol, a major component of clove oil can act as the most potential bio additive fuel for improving the diesel quality thereby reducing the exhaust emission of the engine. The proposed integrated model includes four lump kinetic model which is plugged with catalyst deactivation model. The reactor design parameters are also included in the integrated model. The effectiveness of the proposed integrated model is compared with the conventional kinetic models and the results are presented. The proposed integrated model is validated against the real time data obtained by conducting an experiment in a real time setup with MoS2(Ni2P) Al-SBA-15(10) as the catalyst. The advantages of the proposed integrated model are highlighted.
As gasoline demand increases, the efficiency of operation of Fluidized Catalytic Cracking Unit (FCCU) becomes paramount importance. In this paper, a dynamic model for FCCU is simulated and integrated with yield model in order to estimate the yield of products namely gasoline, light gases and coke. Conventional PI controllers are designed for the control of reactor and regenerator temperature. Since, the complete reaction occurs in a very short duration, the controllers are tuned so as to achieve shorter settling time and minimum overshot. Further in order to increase the yield, optimization of FCCU using Generalized Predictive Controller (GPC) at supervisory level is attempted. Through optimization of objective function, the GPC will provide optimized set point for the PI controller in order to maintain maximum gasoline yield.
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