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Thermal performance was tested during cycling work for latent heat storage systems based on KNO3 and NaNO3 (weight ratio 54:46). For heat transfer improvement, cast aluminum honeycomb-shaped structures were produced via 3D printing of polymer model and investment casting. Different wall thicknesses were tested at 1.2 mm and 1.6 mm. The obtained results were compared to working cycles of pure PCM bed. The use of enhancers is reported to improve the rate of charging and discharging of the deposit. In the next step, the structures were examined with numerical simulation performed with ANSYS Fluent software. The wall thicknesses taken into consideration were the following: 0.8, 1.2, 1.6, and 2.0 mm. An insert with a greater wall thickness allows for smaller dT/dt and better heat distribution in the vessel. The investment casting process enables the manufacturing of complex structures of custom shapes without porosity and contamination.

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