Abstract.Corrosion under insulation (CUI) is an increasingly important issue for the piping in industries especially petrochemical and chemical plants due to its unexpected catastrophic disaster. Therefore, attention towards the maintenance and prediction of CUI occurrence, particularly in the corrosion rates, has grown in recent years. In this study, a literature review in determining the corrosion rates by using various prediction models and method of the corrosion occurrence between the external surface piping and its insulation was carried out. The results, prediction models and methods available were presented for future research references. However, most of the prediction methods available are based on each local industrial data only which might be different based on the plant location, environment, temperature and many other factors which may contribute to the difference and reliability of the model developed. Thus, it is more reliable if those models or method supported by laboratory testing or simulation which includes the factors promoting CUI such as environment temperature, insulation types, operating temperatures, and other factors.

Corrosion under insulation (CUI) is one of the increasing industrial problems, especially in chemical plants that have been running for an extended time. Prediction modeling, which is one of the solutions for this issue, has attracted increasing attention and has been considered for several industrial applications. The main objective of this work was to investigate the effect of combined data input in prediction modeling, which could be applied to improve the existing CUI rate prediction model. Experimental data and field historical data were gathered and simulated using an artificial neural network separately. To analyze the effect of data sources on the final corrosion rate under the insulation prediction model, both sources of data from experiment and field data were then combined and simulated again using an artificial neural network. Results exhibited the advantages of combined input data type from the experiment and field in the final prediction model. The model developed clearly shows the occurrence of corrosion by phases, which are uniform corrosion at the early phases and pitting corrosion at the later phases. The prediction model will enable better mitigation actions in preventing loss of containment due to CUI, which in turn will improve overall sustainability of the plant.

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