A rubber engine mount (EM) is a mechanical coupling between the engine and the chassis, and its main function is to diminish, in the chassis, the amplitude of vibrations caused for the engine operation. Such vibrations cause discomfort for vehicle passengers and reduce the EM lifetime. To increase the comfort of vehicle passengers and the lifetime of the EM, this paper presents an EM optimization by means of reducing three main criteria: the EM mass, the displacements transmitted to the chassis, and the mechanical stress in the EM rubber core. For carrying out the EM optimization, the optimum global determination by linking and interchanging kindred evaluators (GODLIKE), assisted by artificial neural networks (ANN) and finite element method (FEM), was used. Because of the optimization process, a reduction greater than 10 % was achieved in the three criteria in comparison with a baseline design. The frequency responses were compared and showed that although the optimization was carried out for the range of 5 Hz to 30 Hz the trend of reduced responses continues beyond this range. These results increased the comfort of vehicle passengers and the lifetime of the EM; in addition, the reduction of mass diminishes its production costs.
Microgas turbines (MGT) are an alternative for small-scale energy production; however, their small size becomes a drawback since it enhances the heat transfer among their components. Moreover, heat transfer drives to temperature gradients which become higher during transient cycles like start-up. The influence of different start-up curves on temperature and thermal stresses of a microgas turbine was investigated. Stationary and rotational blades of the turbine were numerically simulated using CFD and FEM commercial codes. Conjugated heat transfer cases were solved for obtaining heat transfer from fluid toward the blades. Changes of temperature gradients within the blades during the start-ups were calculated under transient state with boundary conditions according to each curve to assess accurate thermal stresses calculations. Results showed that the modification of the start-up curves had an impact on the thermal stresses levels and on the time when highest stresses appeared on each component. Furthermore, zones highly stressed were located near the constraints of blades where thermal strains are restricted. It was also found that the curve that had a warming period at the beginning of the start-up allowed reducing the peaks of stresses making it more feasible and safer for the turbine start-up operation.
Thermal barrier coatings play a key role in the operational life of microturbines because they reduce thermal stress in the turbine components. In this work, numerical computations were carried out to assess new materials developed to be used as a thermal barrier coating for gas turbine blades. The performance of the microturbine components protection is also evaluated. The new materials were 8YSZ, Mg2SiO4, Y3Ce7Ta2O23.5, and Yb3Ce7Ta2O23.5. For testing the materials, a 3D gas microturbine model is developed, in which the fluid-structure interaction is solved using CFD and FEM. Temperature fields and stress magnitudes are calculated on the nozzle and blade, and then these are compared with a case in which no thermal barrier is used. Based on these results, the non-uniform temperature distributions are used to compute the stress levels in nozzles and blades. Higher temperature gradients are observed on the nozzle; the maximum temperature magnitudes are observed in the blades. However, it is found that Mg2SiO4 and Y3Ce7Ta2O23.5 provided better thermal insulation for the turbine components compared with the other evaluated materials. Mg2SiO4 and Y3Ce7Ta2O23.5 presented the best performance regarding stress and thermal insulation for the microturbine components.
Keywords: thermal barrier coating, gas microturbine, turbine blade, thermal stress
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