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Abstract:The purpose of this study was the synthesis of novel low-cost carbon fibers along with the investigation of the optimal parameters of temperature and time for the stabilization of hybrid high-density polyethylene (HDPE) and lignin melt-spun fibers. These fibers were manufactured by physical compounding of HDPE and chemically-modified softwood kraft lignin (SKL) in order to produce green fiber precursors for carbon fiber synthesis. Stabilization tests were performed with respect to thermal treatment (physical method) and sulfonation treatment (chemical method). The results revealed that only chemical methods induce the desired thermal process-ability to the composite fibers in order to manufacture carbon fibers by using a simple method. This investigation shed light on the stabilization techniques of polymeric fibers in the absence of any cyclic groups in terms of environmentally-friendly mass production of carbon fibers using low-cost and green raw materials. This study facilitates incorporation of softwood lignin in homegrown polymeric fibers by a low-cost production process via melt-spinning of composite fibers, which were successfully stabilized using a facile chemical method and carbonized. Additionally, a comprehensive investigation of the thermal behavior of the samples was accomplished, by examining several ways and aspects of fiber thermal treating. The properties of all studied fibers are presented, compared, and discussed.

Statistical copolymers of norbornene (NBE) with cyclopentene (CP) were prepared by ring-opening metathesis polymerization, employing the 1st-generation Grubbs' catalyst, in the presence or absence of triphenylphosphine, PPh3. The reactivity ratios were estimated using the Finemann-Ross, inverted Finemann-Ross, and Kelen-Tüdos graphical methods, along with the computer program COPOINT, which evaluates the parameters of binary copolymerizations from comonomer/copolymer composition data by integrating a given copolymerization equation in its differential form. Structural parameters of the copolymers were obtained by calculating the dyad sequence fractions and the mean sequence length, which were derived using the monomer reactivity ratios. The kinetics of thermal decomposition of the copolymers along with the respective homopolymers was studied by thermogravimetric analysis within the framework of the Ozawa-Flynn-Wall and Kissinger methodologies. Finally, the effect of triphenylphosphine on the kinetics of copolymerization, the reactivity ratios, and the kinetics of thermal decomposition were examined.

In this study, the carbon fiber manufacturing process is investigated, using high-density polyethylene (HDPE) and esterified lignin either with lactic acid (LA) or with poly(lactic acid) (PLA) as precursors. More specifically, lignin was modified using either LA or PLA in order to increase its chemical affinity with HDPE. The modified compounds were continuously melt spun to fibrous materials by blending with HDPE in order to fabricate a carbon fiber precursor. The obtained products were characterized with respect to their morphology, as well as their structure and chemical composition. Moreover, an assessment of both physical and structural transformations after modification of lignin with LA and PLA was performed in order to evaluate the spinning ability of the composite fibers, as well as the thermal processing to carbon fibers. This bottom–up approach seems to be able to provide a viable route considering large scale production in order to transform lignin in value-added product. Tensile tests revealed that the chemical lignin modification allowed an enhancement in its spinning ability due to its compatibility improvement with the commercial low-cost and thermoplastic HDPE polymer. Finally, stabilization and carbonization thermal processing was performed in order to obtain carbon fibers.

The aim of the present study is the development of new composite materials that show improved mechanical and structural integrity. In order to accomplish this goal, a novel functionalization method of the carbon fibers for the reinforcement of the composites surface was investigated. Through the electrografting of methacrylic acid onto the surface of the carbon fiber, this treatment aims to selectively modify the surface of the carbon fabrics, in order to create active groups that can chemically react with the epoxy resin, under heat and pressure. By this way, better adhesion as mechanical interlocking between the resin and the reinforcement can be achieved. The surface treatment was examined qualitatively by means of Infrared spectroscopy, Scanning Electron Microscopy and Raman spectroscopy. The carbon fiber reinforced polymers were manufactured via the hot-press technique and they were subsequently submitted to flexural, shear and nanoindentation test. Finally, the internal structural integrity was tested through micro-Computing Tomography.