Cr12MoV has been widely used in the manufacture of stamping and drawing dies. In the present study, an attempt was made to improve the mechanical properties of Cr12MoV by laser cladding Ni60 alloy reinforced by WC. X-ray diffraction (XRD), scanning electron microscopy (SEM), a microhardness tester, and a friction and wear test prototype were used to analyze the macroscopic morphology, microstructure, and mechanical properties of the coating. The results showed that the coating mainly was composed of Cr-Fe-Ni, γ-(Fe, Ni), Cr23C6, Cr7C3, and W2C phases. The cladding layer presented the dendritic eutectic structure enriched Cr, Fe, and Ni. Zigzag-shaped dendrites with thicknesses of 50~80 μm of the bonding zone ensured the strong metallurgical bonding. Due to solid solution strengthening, dispersion hardening, and grain refinement, the hardness of the coating reached 745 HV, which was 3.5 times that of the substrate. The wear volume of the coating was 14 × 10−3 mm3, which was 48% lower than that of the substrate (27 × 10−3 mm3). The coating had the abrasive wear; however, the substrate had the adhesive wear besides the abrasive wear.
Cu–Cr–Zr alloys reinforced in situ with TiCx nanoparticles were prepared via combustion synthesis and electromagnetic stirring casting. The microstructure of TiCx/Cu-Cr-Zr composites with various contents was analyzed. The microhardness and Brinell hardness of the composites were determined; the average volumetric abrasive wear rate and worn surface of the composites were investigated; and the electrical, thermal conductivity and thermal expansion coefficients of the materials were discussed. The results indicated that the addition of TiCx particles transformed the Cu–Cr–Zr matrix alloy microstructure from a dendritic to an equiaxed crystal, and the grain size was significantly refined as the amount added was increased. The composites with high TiCx content possessed higher hardness and abrasive wear resistance. The addition of TiCx particles reduced the electrical and thermal conductivity and thermal expansion coefficients of the materials.
Al-Si/7.5 wt.%Y2O3 coatings were prepared on Mg alloy with laser cladding to enhance the wear and corrosion resistance of substrate. The influence of laser power on the microstructure and properties of the coating were discussed. The results uncovered that the coatings consisted primarily of Mg2Si, Mg17Al12, Mg2Al3, Al4MgY, and α-Mg phases. Through calculating, it was observed that the crystal size decreased with the decrease in the laser power. Y2O3 gave the coating a better strengthening effect due to the fine-grain strengthening and hard-phase strengthening. The average hardness of the coating with laser power of 1100 W achieved 292.0 HV, which was approximately 3.7 times that of the substrate. The wear volume of the coating was 22.85% that of the substrate. Compared with Mg alloy, the self-corrosion potential of the coating increased by 1.09 V, and the self-corrosion current density decreased by three orders of magnitude.
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