To improve the conveying efficiency and working stability of a screw conveyor, the feeding methods, running conditions and flow characteristics of materials were studied by theoretical analysis and experiments. The theoretical analysis results show that the screw conveyor runs more stably when the helix angle of the screw blade is equal to the moving helical angle. A new spring-finger was designed by us and was used in the experiment. The experimental results show prove that the spring-finger feeder can help homogeneously and continuously to feed the screw conveyor and to improve the working stability of the screw conveyor. The movement state of materials along a pitch was videotaped by a high-speed camera with different filling rates and rotation speeds. The photographs and videos reveal that the characteristics of the materials and rotational speed affect the conveying performance and provide the basis for selecting the best operating parameters for screw conveyors.
In order to reduce the power consumption of screw conveyor and to improve the productivity, this study investigated such mechanical characteristics of rubbed maize straw as coefficient of sliding friction, angle of repose, internal friction coefficient, cohesion, flow function value and compressible coefficient with respect to its moisture content and density. An experiment was designed and consists of a sliding friction characteristic test-bed, a direct shear apparatus, a self-made device with adjustable density and compression. The results showed that: the coefficient of sliding friction increases with the increase of moisture content and density; the angle of repose and internal friction coefficient each increases with increasing moisture content respectively; there is no significant effect between the moisture content and the cohesion of rubbed maize straw; the flow function value goes up with the increase of the moisture content; also the increase of the moisture content leads to the increased bulk density due to the reduced materials gap and the increased compression coefficient, which makes it hard to compress. The equation of pressure and density was found, and it is suitable for the analysis of compression characteristic of rubbed maize straw. The research results lay a theoretical foundation and a basis for the further study on mechanical properties of maize straw.
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